From Standard Handbook of Plant Engineering, Third Edition

Chapter List

Chapter 2.1: Principles and Philosophy
Chapter 2.2: Types of Maintenance Management
Chapter 2.3: Planning and Controls

William N. Berryman

Engineering Consultant
Morgan Hill, California

Condition-based maintenance (CBM) programs are established based on information collected, such as equipment failure and adjustment points, and determination of mean time between failure (MTBF) of equipment. This information can be gathered in many ways, through data collection processes in the program architecture, predictive technologies (e.g., vibration analysis, ferrography, and thermography), and building automated systems that provide input based on the various adjustments that take place.

This information is compiled and, through either software or statistical analysis, the condition of the equipment can be established at a point in time, or a prediction of when equipment maintenance should be performed (in terms of frequency or run time) can be made.

This is one of the most cost-effective methodologies of maintaining equipment, because only required maintenance is performed. Establishing criticality of the equipment plays a large part in these cost savings.

Reliability-centered maintenance (RCM) is a common application of time-based scheduled preventive maintenance procedures, and of predictive maintenance technologies applied to a specific application that allows for equipment life optimization.

RCM is a very effective methodology for many maintenance programs and, if the program architecture is designed appropriately, could provide cost savings and cost avoidance opportunities.

The keys to an effective RCM are the following:

  1. Identifying a delivery method that is, computerized maintenance management system (CMMS) procedures

  2. Ensuring that all equipment is...

Products & Services
Predictive Maintenance and Condition Monitoring Systems
Predictive maintenance (PdM) systems and condition monitoring systems are used to predict equipment maintenance, and to monitor corrosion, oil condition, bearing wear, overheating and other parameters than can lead to the breakdown of capital equipment.
Plant Maintenance Software
Plant maintenance software is used to keep track of the maintenance history and the planning of maintenance in industrial plants.
Reliability Software
Reliability software enables organizations to improve product safety and reliability by measuring performance against industry-wide standards.
Computerized Maintenance Management System (CMMS) Software
Computerized maintenance management system software (CMMS) is used to manage maintenance operations on capital equipment and other assets and properties.

Topics of Interest

Chapter List Chapter 3.1: Commissioning Chapter 3.2: Electric Systems Management Chapter 3.3: Water Purification and Treatment Chapter 3.4: Water Cooling Systems Chapter 3.5: Applications of...

It is interesting to see how preventive maintenance programs evolve as an organization matures in its maintenance and reliability practices. For example, organizations may start out in a breakdown...

Overview: RCM Phases Fundamentally, RCM identifies system functions, ranks functions into criticality importance categories (safety, operational, and cost [SOC]) based on functions, and develops...

Overview Note This chapter does not presume to define in detail Reliability Centered Maintenance. For a detailed approach to RCM, see the book RCM II by John Moubray, published by Industrial Press,...

There are sadistic scientists who hurry to hunt down errors instead of establishing the truth. Marie Curie Overview RCM is one of the forms of Failure Modes and Effects Analysis (FMEA) used to help...