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Automotive Exhaust Assemblies
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Automotive Exhaust Assemblies
 
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Automotive Exhaust Assemblies
From positech-solutions.com
Handling Procedure: Automotive exhaust assemblies are removed from a weld fixture and transferred to shipping racks. Assemblies are always horizontal. Problem: Two styles of exhaust assemblies are manufactured in batches. The weld fixture has clamps to hold the assemblies and the shipping racks have cradles to support the assemblies. Each rack holds ten assemblies arranged in two rows (columns) with each row containing five assemblies. Assemblies in the front row are orientated 180 degrees to the assemblies in the back row. Requirements / Restrictions: ??35 Lbs. maximum payload ??2” and 2.25” O.D. exhaust pipes ??500 degrees after welding ??80 PSI air available ??Weld fixture clamps ??Shipping rack cradles ??Handled in batches ??Horizontal transfer Solution: ??CM MAX 120 air balancer: - 120 Lbs. lift capacity at 80 PSI - 80 “ of vertical lift - Dual balance circuit ??Mechanical hook tool with a stabilizer pad to maintain the exhaust assemblies in a horizontal position as the lifting hook is not on the payload center of gravity.
 


Products & Services
Fixturing clamps and set-up clamps are used for machine set up, and or tool / part fixturing.
Toggle clamps are quick action hold down clamps used to keep a work piece stationary.
Industrial clamps are fixturing components used to hold and position work on machine tables. They are used during assembly, forming, welding and machining.
Industrial silencers and mufflers absorb and attenuate noise levels from machinery and other sources for environmental amelioration and regulatory compliance.
Vacuum lifters consist of a below-the-hook frame with a large vacuum pad or several smaller suction cups for grabbing large sheets, rolls, plates or other smooth surfaced products.
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Product Announcements
Positech Corporation - Industrial Manipulators
The Right Solutions for Tough Material Handling Challenges Positech designs, manufactures and sells a broad range of material handling, lifting, and positioning products Read this case study to... (read more)
Positech Corporation - Roll Handling - Ergonomics & efficiency CASE STUDY
Material Handling Requirement: Pick up 1,450 lb roll from horizontal Rotate 90 degrees to vertical Place on shipping pallet Reverse procedure Solution: Hydraulic Manipulator 2,500lbs payload... (read more)
Positech Corporation - Positioning Arm
Positech, short for "positioning technology," has evolved since it's founding in 1951 Positech has grown to become a world leader in the manufacture of lifting and positioning products designed to... (read more)
Fixtureworks - Imao One-Touch Swing Clamps
Fixtureworks (Fraser, MI), a leading supplier of workholding and fixturing technologies, has bolstered its array of Imao® clamps, modular fixturing and set-up accessories by offering the convenient... (read more)
Dukane Intelligent Assembly Solutions - Hot Plate Welding Equipment
The ideal assembly solution for medium, contoured, or complex thermoplastic parts. Designed for versatility and easy tooling changeover to accommodate a variety of parts. Typical applications include... (read more)
Bluco Corporation - Modular Fixturing Aligns Piping
It is no longer necessary to weld pipes on-site for power generation, chemical, water works, sewage treatment plants, etc. Align and weld pipes, flanges and fittings in-house using modular fixturing. (read more)
Fixtureworks - Hook Clamp Options - Versatile, Secure Fixturing
Fixtureworks® now offers over 20 sizes and load capacities of metric-sized hook clamps. The clamps are available in two styles for either medium or heavy duty applications for safe, rigid, and... (read more)
DME, Inc. - Exhaust Bellows Expansion Joints
Expansion joints provide the ultimate vibration isolation and flexibility at the engine exhaust manifold. System expansion joints are required to absorb the thermal expansion of the piping. The sales... (read more)
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Topics of Interest
Handling Description: Transfer and place exhaust assemblies from welding table to storage rack. Problems: Long parts are laying horizontal on the welding table at a 30-degree down angle. The catalytic... (Read More)
Handling Description: Lift finished machined blower housings from a pallet and place them over the mating impeller assemblies. Problems: Various blower housing sizes and weights are to be handled with... (Read More)
Handling Description: Transfer blocks from an inbound conveyor or pallet to an outbound conveyor. Problem: Existing below the hook tooling used to unload blocks from a pallet was not able to unload... (Read More)
Handing Procedure: Lift the cylinder from an incoming rack and place it in a heat treat fixture. The cylinder is then removed from the fixture and placed on an outgoing rack. Application: The... (Read More)
Handling Description: Install front and rear tire assemblies (tire, rim with hub, & wheel weight) onto the axles of farm tractors and harvesters. Various tire sizes from 36 to 94 inch diameter and 18... (Read More)
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Technical Articles
Automotive Exhaust Assemblies (.pdf) - Material Handling and Packaging
SteeLog® - A Metallurgical Dictionary - Metals and Alloys
Turn-key Potting Benefits OEM Electronics Producer - Electrical and Electronic Contract Manufacturing
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See more product announcements for Fixturing Clamps and Set Up Clamps
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