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Isotropic Forming of Porous Structures via Metal Injection Molding
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Isotropic Forming of Porous Structures via Metal Injection Molding
 
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Isotropic Forming of Porous Structures via Metal Injection Molding
From advancedpowderproducts.com

Porous 316L stainless steel structures have been fabricated via metal injection molding (MIM) for both water- and gas-atomized powders. The metal injection molding process offers the unique ability to produce net-shape parts with homogenous porosity, pore structure, and permeability. In this study, porous MIM structures were analyzed for porosity, pore size, permeability, and thermal conductivity as a function of powder type and processing conditions. A typical MIM powder (<20 µm) processed at 50 volume % loading in a binder system produced a uniform pore structure with a permeability of less than 1•10-13 m2 and a maximum pore radius of less than 5 µm . Water-atomized powder proved to be better suited for low-solids-loading metal injection molding (<50vol% loading) since its interparticle friction provided greater strength and fewer defects during the molding and debinding process steps. Measurements of thermal conductivity show that the water-atomized powder had less thermal conductivity (~2 W/m-K) than the gas-atomized powder (~3 W/m-K).

 


Products & Services
Carbon occurs in a variety of forms such as vitreous carbon, pyrolytic graphite, hexagonal graphite and polycrystalline diamond (PCD). Carbon and graphite materials have high refractoriness while diamond has the highest hardness of all known materials.
Metal injection molding (MIM) services use a powder metallurgy process to manufacture metal parts.
Metal powders are finely divided or powdered metals used in fabricating sintered parts, thermal spraying, filling plastics, and other specialized applications.
Oxide ceramics include alumina, zirconia, silica, aluminum silicate, magnesia and other metal oxide based materials.
Industrial ceramic materials are non-metallic, inorganic compounds that include oxides, carbides, or nitrides. They have high melting points, low wear resistance, and a wide range of electrical properties.
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Product Announcements
Indo-US MIM Tec Pvt. Ltd. - Metal Injection Molding Services
Indo-US MIM Tec Pvt. Ltd., is located in Bangalore, India. They are engaged in manufacturing and supply of MIM parts. Metal Injection Molding or MIM can produce complex shaped three-dimensional... (read more)
Advanced Powder Products, Inc. - Metal Injection Molding
Metal Injection Molding (MIM) is a process that utilizes the shape making capability of plastic molding and applies it using metal powders. (read more)
Polymer Technologies Inc. - Metal Injection Molding
Polymer Technologies is a leader in advanced Metal Injection Molding. They operate an integrated facility with strict controls of all production steps from feedstock manufacturing to molding and high... (read more)
Norton Abrasives -  Vortex Technology for Creepfeed Grinding
New grinding wheel manufacturing process produces wheels that reduce cycle times and increase wheel life. (read more)
Indo-US MIM Tec Pvt. Ltd. - Dot Matrix Printer MIM Component
The MIM process is capable of molding this part as one piece! Orginally, multiple operations were required to manufacture this part. Indo-US MIM can reduce cost and improve yield on complex, 3... (read more)
Kinetics, A Climax Engineered Materials Company - Metal Injection Molding
Metal Injection Molding or MIM, also called Powder Injection Molding or PIM, is a net-shape process for producing solid metal parts that combines the design freedom of plastic injection molding with... (read more)
Eversun, Ltd. - Metal Injection Molding
MIM is economically attractive to manufacturers-especially against parts that require machining. Machined parts require a considerable amount of labor and a lot of material is lost during the process. (read more)
Advanced Powder Products, Inc. - Prototyping Services
Advanced Powder Products (APP) provides MIM prototyping services. Their approach is to make real parts, real fast. They make low cost tooling for pressing or for metal injection molding that is... (read more)
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Topics of Interest
Metal injection molding (MIM) is a powder metallurgy process used for manufacturing metal parts. Although MIM uses powder metal, it is nothing like conventional powder metal process. The metal powders... (Read More)
WILMAD- LABGLASS offers four different porosities that provide filtration speed with good retention. Porosity is controlled during manufacture and each lot is tested. The extra coarse and coarse... (Read More)
Challenge:A medical device manufacturer had a requirement for an implant grade component. The component was rife for metal injection molding (MIM), however, standard implant material such as titanium... (Read More)
Metal injection molding of gas- and water-atomized Co-28Cr- 6Mo powders is evaluated. Sintering is conducted in different atmospheres to evaluate their effects on sintering response and carbon,... (Read More)
Stainless steel 316L MIM components can be made from either prealloyed powders or from master alloys blended with carbonyl iron powder. In this study these two techniques were compared using... (Read More)
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Technical Articles
Isotropic Forming of Porous Structures via Metal Injection Molding (.pdf) - Metals and Alloys
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