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Laser Spot Welding of Copper to Stainless Steel
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Laser Spot Welding of Copper to Stainless Steel
 
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Laser Spot Welding of Copper to Stainless Steel
From worldlasers.com

Copper is typically the most challenging material to laser weld, welding it to a less expensive dissimilar material such as steel is doubly challenging. This work was done to demonstrate the capability of the fiber laser in this novel material combination. Due to the challenges of welding copper to stainless steel, it is not a widely used application; however some solar panels show examples of these welds.

A series of spot welds were made to weld 0.1 mm thick Copper to 0.15 mm thick type, 304, Stainless Steel.

A series of copper spot welds onto thin stainless steel sheet were made successfully.

The high power density obtained by using a 50 mm focal length lens (normally a cutting lens) produces high quality spot welds. Although much academic work has been carried out on welding dissimilar metals, this process is not widely used in industry. In this case, the appearance of the copper spot weld is most unusual.

 


Products & Services
Laser welding services use high-powered laser welding equipment to fuse materials together.
Welding accessories includes products used in, or related to, processes such as MIG, TIG and resistance.
Welding and thermal processing gases are specialized gases for welding, cutting or other thermal processing applications.
Welding alloys are used to melt and fuse pieces of metal together.
Filler metal alloys and consumables used in welding, brazing or soldering include items in rod sheet, wire spool, coated stick, weld stud, powder, preform or paste forms.
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Product Announcements
Pacific Wire Products, Inc. - Welded Wire Assemblies
Of the myriad number of welding processes, only a few are of significance in the assembly of wire products. The union of wire to wire or wire to sheet metal can be affected in one of two general ways:... (read more)
MarcWorks - High Purity and Orbital Welding
MarcWorks has the facilities and skills to meet the high purity welding process specifications for gas and fluid distribution systems, and produce elements for ultra-sanitary assemblies that include... (read more)
Zak, Inc. - Vacuum Arc Remelting
Zak, Inc. is a leader in the design and construction of copper components for production of titanium and other high temp specialty alloys. (read more)
ESAB Welding and Cutting Products - ESAB Stainless Steel Filler Metals
ESAB offers the most complete line of stainless flux cored wires in all the alloy compositions including 304, 308, 309, 316 and 317. (read more)
Keyence Corporation of America - Mark Irregular Surfaces at Prodution Line Speeds
The Keyence ML-Z9500 CO2 Laser Marker has the industry's first 3-axis X, Y, Z beam control and variable 42mm focal length. It marks surfaces, at production line speeds, that cause problems for... (read more)
BUG-O Systems, Inc. - Uni-bug III
The UNI-BUG III will make continuous or intermittent stitch welds. The machine will mount and run directly on the work piece. Each carriage is designed to fit on a specific steel profile. (read more)
LaserStar Technologies Corporation - FiberStar - Fiber Laser Welding System
7500 Series FiberStar - Fiber Laser Welding Sytem 7500 Series FiberStar Workstations offer a significant competitive advantage for today's medical device and micro component assembly marketplace. (read more)
 
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Topics of Interest
Copper is a versatile material and one of the best known conductors of heat and electricity. It has many applications but its properties make it ideal for use in the electronics industry, for flexible... (Read More)
Fiber lasers are penetrating the precision laser processing market rapidly due to the many advantages of this type of laser; this is particularly true for precision laser welding. Most precision... (Read More)
Copper is a versatile material and one of the best known conductors of heat and electricity. It has many applications but its properties make it ideal for use in the electronics industry, for flexible... (Read More)
Laser welding uses an intense energy beam as its heat source. It is accomplished at very high speeds with low heat generation and little or no distortion. Because filler materials are not required,... (Read More)
As the medical industry continues to demand smaller and more intricate components and devices, so the challenge for manufacturing them increases. One specific aspect that has been successfully tackled... (Read More)
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Technical Articles
Laser Spot Welding of Copper to Stainless Steel (.pdf) - Lasers
Welding Miniature Devices - Industrial Assembly
Combining 2-D and 3-D Laser Applications - Lasers
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