From Pump Handbook 4th Edition
Designing the Impeller Determination of the geometrical features of the impeller is
generally accomplished in the following order: a) the “eye” radius re, b) the exit radius r2
or rt,2, and c) the exit width b2 or, in the case of mixed- and axial-flow impellers, the hub
exit radius rh,2—all of which form the starting point for d) shaping the hub and shroud
profiles (Figure 13); and, finally, e) construction of the blades.
a) The eye. The inlet radius of the impeller eye re (Figure 13) is nearly the same as rt,1,
which is the diameter of the tips of the impeller blades at the inlet. This emerges after
the eye flow coefficient φe = Ve/Ue [the ratio of the one-dimensional axial velocity entering
the eye (Figure 8) to the tangential speed of the impeller eye Ue = Ωre] is known: | |  | (47) |
| |  | (48) |

Thus, re can be found from the following combination of Eqs. 47 and 48: | |  | (49) |
where the shaft-to-eye ratio rs/re can be estimated at first. Typical values for φe vary from
0.2 to 0.3 for impellers and down to 0.1 or less for inducers, depending on suction conditions,
as can be seen from its relationship to suction-specific speed: where the cavitation coefficient t (cf. τ2 in Eq. 36) is defined in terms of the eye speed Ue = Ωre (Table 1). t is related to φe through empirical correlations, such as those given in
Table 1. (Gongwer’s14 values for the correlation factors k1 and k2 apply to large pumps. The
larger “typical” values shown for 3% breakdown apply to the more common smaller sizes.
The inducer correlation is a curve fit to the data of Stripling and Acosta15 for the breakdown
value of τ.) Thus one can solve for φe from a given suction-specific speed and, through
Eq. 49, obtain the eye size. However, the value of φe at the BEP or design point rarely
exceeds 0.3, regardless of how much NPSH is available. This φe-limit therefore applies to
impellers that follow and are in series with the first stage in a multistage pump. These are
variously referred to as “series” or “intermediate” stages. (Slurry pump impellers are an
exception to this guideline, for then the relative velocity is minimized to avoid excessive
wear. In this case φe can be as high as 0.4 and NPSHA is generally more than adequate for
these slow-running machines.)
b) The exit radius r2 (or diameter D2). This is found from head-coefficient ψ by means
of the equation for r2 in Figure 12. The curve for ψ can be used unless detailed performance
analysis or a desired performance characteristic curve indicates otherwise. Eq. 46
can be used for specific speeds Ωs greater than 1.6 (Ns > 4373), where the maximum
radius rt,2 is computed per the previous discussion accompanying that equation. At this
point, it can be seen that the equation in Figure 12 for exit radius r2 and Eq. 49 for the 
eye radius re can be combined to yield the ratio of eye size to that of the OD for centrifugal
impellers; viz.: | |  | (51) |
Except for inducers, which have very low values of φe, this ratio is affected mainly by specific
speed as illustrated in Figure 9.
c) The exit width b2. The equation for exit passage width b2 in Figure 12 can be used for
radial-outflow and mixed-flow impellers, r2 being located halfway across the passage. This
involves the exit flow coefficient or meridional velocity ratio φi = Vm,2/U2, the lower curve
of Figure 12 being for typical values of this quantity. The “openness” factor ε allows for
blockage due to blade thickness and to the buildup of boundary layers on the surfaces of
the passageways (blades and hub and shroud). The value of ε is generally between 0.8 and
0.9, the higher figure applying to larger machines. For axial-flow impellers or propellers
and inducers, a choice of the hub-to-tip radius ratio at the exit defines the passage width
instead. This ratio decreases with specific speed from about 2/3 at the right end of Figure 12
to 1/3 or less at the highest specific speeds.
d) Hub and shroud profiles. With the eye and the outlet sizing established, the two are
connected by specifying the hub and shroud profiles. Some texts illustrate the variation
of hub and shroud profiles with specific speed16. Although these are excellent guidelines
coming from experience, what follows is the approach one would take to synthesize these
shapes on the basis of fundamental fluid dynamical considerations, at the same time taking
experience into account. Referring to Figure 13, an acceptable geometry can be
achieved by following these guidelines: - Maintaining the meridional flow area 2πrb,1b1 at the blade leading edge at about the
same as it is at the eye, namely π(re2- rs2), or slightly larger to compensate for blade
blockage; but then gradually increasing it versus meridional distance to the generally
larger value already established at the exit, namely 2πr2b2.
- Choosing the minimum radius of curvature Rsh of the shroud to be about half the
radial opening at the eye. This avoids excessive local velocity V1,sh at the blade leading
edge, (Figure 14 in Table 1.) This has two consequences. Shaping the impeller blades
to match a widely varying meridional approach velocity can complicate the construction
of these blades. Also, on first-stage impellers, if V1,sh is too great, the local pressure
at that location will be closer to the vapor pressure, increasing the required NPSH (or NPSH3%). This is due to a larger resulting value of the empirical factor k1, presented
in Table 1 as the nth power of the velocity ratio V1,sh/Ve.n = 2 is expected from Bernoulli
considerations, and if V1,sh/Ve = 1.3, the value of 1.69 emerges for k1 as shown in Table 1. V1,sh/Ve = 1.25 is a typical choice of designers for setting the impeller blades at inlet.
A CFD solution of the combined inlet passage and impeller blading would show the
actual resulting value of this velocity ratio, which might then lead to a change in the
impeller blading or radius of curvature Rsh. The powerful effect on this velocity ratio
of the sharpness of the turn that the flow negotiates in coming into the impeller eye
and turning toward the radial direction can be seen from the following finite-difference
form of the differential equation governing axisymmetric inviscid flow in
the impeller eye region:
where R is the average radius of curvature of the flow in the meridional plane of Figure
13, ΔVm is the difference in Vm from hub to shroud over a distance be perpendicular
to the direction of flow that moves at an average meridional velocity Ve. Thus a
sharp turn with its small value of R produces a large value of ΔVm/Ve, which in turn
corresponds to a large value of the velocity ratio V1,sh/Ve.
- Shaping the hub profile compatibly with the guidelines as stated earlier. This is best
done after making an initial estimate of the shroud profile as outlined previously. The
distribution of meridional flow area from the eye to the exit should then be specified.
From this, a hub profile will emerge. As seen in Figure 13, the hub of a radial-outflow
impeller becomes essentially radial over the outer portion of its extent. If this does not
result from this procedure, appropriate adjustments can be made to the shroud profile
and the process repeated.
- For a high-specific-speed, axial-flow impeller, or inducer, the hub profile is often a cone
or a reverse curve between a smaller radial location at inlet to a larger one at outlet,
the latter radius decreasing with increasing specific speed as mentioned earlier. A
cone or cylinder for the shroud profile is often found in such machines.
e) Construction of the blades. The blades are designed by i) selecting the locus of the leading
and trailing edges in the meridional plane, ii) establishing the surfaces of revolution
(streamwise lines in the meridional plane) from inlet to outlet along which the construction
proceeds, iii) selecting the inlet angles, iv) selecting the outlet angles, v) establishing
the number of blades, and vi) obtaining the blade coordinates from inlet to outlet: - Leading and trailing edge loci. If every point along the leading and trailing edges is
revolved about the axis of rotation so as to lie in one meridional plane, the loci of these
edges appear as shown in Figure 13. The outer or shroud end of the blade leading edge
is positioned at or near the minimum radial location; that is, at or near the eye plane,
whereas the inner or hub end is typically well back and largely around the corner
along the hub profile. These locations are desirable; first, at the shroud, because the
absolute velocity V (typically = Vm) approaching the blade begins to decelerate beyond
the eye plane, so starting the blade ahead of this decelerating region tends to prevent
separation of the fluid from the shroud surface due to the pumping action in the blade
channels17; and secondly, being far enough along the hub in the streamwise direction
to avoid impractical blade shapes (excessive twist, rake, and so on) that would make
both the construction and the flow inefficient. The locus of the blade trailing edges is
normally straight in the meridional plane and is axial in orientation for most centrifugal
pumps. At the higher specific speeds, this locus becomes more and more slanted
until it takes on the nearly radial orientation it has for a propeller (Figure 9).
- Surfaces of revolution for blade construction. Developing the coordinates of the
blades along three streamwise surfaces of revolution—the hub, mean, and shroud,
whose intersections with the meridional plane appear as streamwise lines in that
plane—usually provides a sufficient framework for shaping the blades of an impeller.
However, for high specific-speed impellers, where the passage width in the meridional
plane b (Figure 13) is large (about equal to or greater that the meridional distance
from leading to trailing edge), definition along two intermediate surfaces of revolution
is also needed to achieve a satisfactory design.
The “mean” line is one that is representative of the flow from a one-dimensional
standpoint as well as for the construction of the blades. Precisely, this is the mass-
averaged or “50%” streamline (that is, the streamline for ψ = 0.5 in Figure 14)—which
evenly divides the mass flow17. This line is reasonably and conveniently approximated
by the “rms streamline;” that is, the line that would result in a uniform meridional
velocity distribution from hub to shroud and therefore equal areas 2πrΔn normal to
the meridional velocity component Vm. In this case, Δn (= Δb) is the spacing between
the rms streamline and the hub or shroud line. This would put each point on the mean
line at the root mean square radial position along a true normal to the meridional
streamlines; hence, the “rms” terminology.
- Inlet blade angles. The blade angles are set to match the inlet flow field. This is done
where each of the previously chosen surfaces of revolution (that intersect the meridional
plane in the streamwise lines just described) crosses the chosen locus of the
blade leading edges in the meridional plane. At each such crossing point, an inlet
velocity diagram of the type shown in Figure 3 is plotted in a plane tangent to the surface
of revolution at that point. (Figure 3, representing a purely radial-flow configuration,
is a view of such a plane, as the surfaces of revolution are then simply disks.)
Each such velocity diagram or triangle contains a specific value of the angle βf,1
between the relative velocity vector W1 and the local blade speed vector U1 = Ωr1.
The corresponding blade angle βb,1 between the mean camber line of the blade and
the circumferential direction is set equal to βf,1 or slightly higher than this to allow for
the higher Vm,1 caused by non-zero blade thickness at the leading edge and to allow for
higher flow rates that may be called for at off-design conditions. To construct the triangle,
one first plots U1 and then Vm,1, which is taken from a CFD or other analysis of
the meridional velocity variation across the inlet eye as discussed above under d) Hub
and shroud profiles or is chosen as the mean value Q/2πrb,1b1 (Figure 13) at the rms
streamline. It is adjusted from experience at the shroud and hub. Likewise, if any
prewhirl Vθ,1 is delivered to the impeller, it must be taken into account as illustrated
in Figure 3.
- Outlet blade angles. Whereas the inlet velocity diagrams enable the designer to correctly
set the blades to receive the incoming fluid with minimum loss, the outlet velocity
diagram displays the evidence—through the magnitude of the circumferential
velocity component Vθ,2 that the intended head will be delivered by the pump in accordance
with Eq. 15c. As shown in Figure 3, Vθ,2 is determined—for the given impeller
tip speed U2—by the exit relative flow angle βf,2 in conjunction with the exit meridional
velocity component Vm,2. This value of Vm is somewhat larger than that given by
Eq. 16 because of a) blockage due to blade thickness and boundary layer displacement
thickness and b) the presence of any leakage flow QL (Figure 2 and Eq. 11) that may
also be flowing through the impeller exit plane or Station 2.
Well inward of the exit plane, the direction of the one-dimensional relative velocity
vector W can be assumed to be parallel to the blade surface; however, in the last third
of the passage, the blade-to-blade distribution of the local relative velocity changes
due to the unloading of the blades at the exit. This produces a deviation of the direction
of W2 from that of the blade. This deviation, called “slip” in centrifugal pumps,
results in less energy being delivered to the fluid by the impeller than would be the
case if there were “perfect guidance” such as would occur with an infinite number of
blades. Accordingly, in the outlet velocity diagram of Figure 15, the relative flow angle βf, is less than the blade angle βb. This deviation is quantified by the “slip velocity” Vs.
The magnitude of Vs depends on the distribution of loading along the blades from inlet
to exit and therefore on the geometry of the flow passages and the number of blades.
(Without slip,W2 is the same as the “geometric” relative velocity Wg,2 shown in the figure.)
The slip factor μ = Vs/U2—typically between 0.1 and 0.2—was determined theoretically
by Busemann for frictionless flow through impellers with zero-thickness,
logarithmic-spiral blades (constant-β from inlet to exit) and a two-dimensional, radial-
flow geometry with parallel hub and shroud18. Applicability of this theory to typical
impellers, despite the differences in geometry and the real fluid effects, was found to
be good by Wiesner, who represented Busemann’s results by the following convenient
approximation19:
| |  |
A broader, empirical slip correlation for pumps was developed by Pfleiderer, taking
into account impeller geometry and blade loading, as well as the influence of the downstream
collecting system (volute or diffuser)20. Pfleiderer computes the slip velocity as
the product of a slip factor p and the impeller exit tangential velocity Vθ,2, where p is
computed as shown in Table 2. This table also contains a simple example; namely, a


radial flow impeller of a volute pump, for which the resulting value of μ is 0.1826—
versus 0.1498 via Eq. 52; however, in this case the latter result is low by about 15%.
A study of the Busemann plots in Wiesner’s paper yields μ = 0.18.Yet, if this had been
a vaned-diffuser pump, Pfleiderer would have predicted μ = 0.1468 for the same
impeller, as it would have delivered more Vθ,2 for the same βb,2,Wg,2, and, therefore,Vθ,2,∞,
(Figure 15). This stems from the factor “a” in Table 2 having the value 0.6 (for a vaned
diffuser) instead of 0.8 (for a volute). So by this combination of circumstances—and in
this example—Eq. 52 describes the slip of a diffuser pump impeller. But, despite the
simplicity of Eq. 52, Pfleiderer’s method (Table 2) would appear to be a more rational,
comprehensive, and satisfying method for estimating slip in real pumps.
So, to find the outlet blade angle, the designer begins by deciding upon the required
value of Vθ,2; finds the exit flow angle and other elements of the diagram assuming the
existence of slip. Next, the designer computes the slip and then obtains the value of
the outlet blade angle βb,2. The process is iterative because the forementioned blockage
depends on the blade angle as well as the thickness.
- Number of blades. The choice of the number of impeller blades is influenced by a)
interaction of the flow and pressure fields of the impeller and adjacent vaned structures
such as the volute tongues or diffuser vanes and b) the need to maintain smooth,
attached—and therefore efficient—fluid flow within the impeller passages. The effect
of the number of blades on the interaction phenomenon is addressed in the latter part
of this section under the topic of high-energy pumps, where this issue becomes critical.
Smooth, attached flow is assured if the product of the number of blades and their
total arc length l along a given meridional streamline, as illustrated in Figure 16, is
of sufficient magnitude. Divided by a representative circumference on that streamline,
usually that of the impeller outer diameter (OD), this product is called the solidity σ:
| |  | (53) |
If splitter blades are used, the value of nb changes from impeller inlet to outlet (1 to 2).
In that case, the numerator of Eq. 53 is replaced by the implied sum of the arc lengths
of all the blades in the impeller.
In practice, solidity varies from about 1.8 at low specific speed (Ωs > 0.4 or Ns <
1093) to slightly less than unity at Ωs = 3 (Ns = 8199). For example, Dicmas’ curve21 is
useful for Ωs > 1 (Ns > 2733). This limits the relative velocity reduction that occurs on
the blade surfaces. Illustrated in Figure 17, this reduction or diffusion arises from the
loading on the blades expressed in terms of the blade-to-blade relative velocity difference
ΔWb:
| |  | (54) |
Vm,o is the local meridional velocity component neglecting blockage. (One-dimensionally, Vm,o is the value of Vm found from Eq. 16, where the radius r is that from the axis of
rotation to the center of the circle of diameter b in Figure 8, which in turn lies on an

| |  | |
imaginary line in Figure 8 that is normal to the hub, shroud, and intermediate stream
surfaces.) Here, ΔWb emerges by applying Bernoulli equation [Eq. 21 with no change
in radius (that is, no change in U) or loss as one traverses from pressure side to
suction side of the passage] to the static pressure difference pp - ps arising from the
delivery of angular momentum to the fluid (Eq. 26). This in turn results from the
application of the shaft torque to the blades. It is also assumed in the derivation of
Eq. 54 that the blade-to-blade average relative velocity W lies halfway between the surface
velocities Ws and Wp, (which would exist just outside the boundary layers on the
blades,) as illustrated in Figure 17. This is a good assumption for efficient flow well
within a bladed channel22. ΔWb is inversely proportional to the solidity because, on the
average, from inlet to outlet, Eq. 54 becomes
| |  | (55) |
where it can be seen from Figure 16 and Eq. 53 that the fraction involving the number
of blades nb is the reciprocal of the solidity σ because
| |  | (56) |
If splitter blades are used, an appropriate average number of blades is substituted
for nb in Eq. 53.
For unconventional impeller geometries, the foregoing solidity guidelines may be
inadequate to assure efficient flow. For any geometry, though, the concept of a diffusion
factor D, utilized by NACA researchers23 to assess stationary cascades of airfoils
can be employed. In view of Eqs. 53—56, their equation for D takes the following form
for both axial- and non-axial-flow geometries, rotating or not:
| |  | (57) |
This can be deduced from Figure 17 as follows:
| |  | (58) |
Then, Eq. 57 is obtained through the definitions of the average value of ΔWb (Eq. 55
with Eq. 56) and σ (Eq. 53). NACA researchers found that losses increase rapidly if D
> 0.6. However, many centrifugal pump impellers have virtually the same value of relative
velocity W at inlet and at outlet—along the rms streamline (Figure 17), so D
from Eq. 57 is less than 0.6 on the rms streamline and even negative along the hub
streamline. This situation was encountered in accelerating (turbine) cascades and led
to the use of local diffusion factors, one for each side of the blade, namely Dp and Ds.
Here, inspection of Figure 17 and Eq. 58 leads to | |  | (59a and b)) |
where the 0.6 limit applies individually to Dp and Ds. Eqs. 59a and 59b, therefore, constitute
a more useful form of the diffusion factor concept for assessing the blade loading
and the choice of the number of blades in centrifugal pump impellers24.
Finally, the total blade length or number of blades, should not exceed that necessary
to limit the diffusion as just described, as this adds unnecessary skin friction drag,
which causes a reduction in efficiency. Thus the solidity values given in conjunction
with Eq. 53 should not be appreciably exceeded, unless blade load needs to be reduced
to lower levels, as with inducers to limit cavitation9 or impellers for pumps that must
produce lower levels of pressure pulsations.
- Development of the blade shape. Blades are developed by defining the intersection of
the mean blade surface (really an imaginary surface) or camber line on one or more
nested surfaces of revolution. Two such surfaces are formed by the hub and shroud
profiles. If the blade shape is two-dimensional (that is, the same shape at all axial
positions z), the mean blade surface is completely defined by constructing it on only
one such surface of revolution. Generally, however, the shape is three-dimensional and
is a fit to the shapes constructed on two or more of these surfaces of revolution;
namely, the hub and shroud and usually at least one surface between them. After this
final shape is known, half of the blade thickness is added to each side. (Sometimes the
full blade thickness is added to one side only, meaning that the constructed surface
just mentioned ends up—usually—as the pressure side of the finished blade rather
than the mean or “camber” surface. The effective blade angles are then slightly different
from those of the pressure side used in the construction process.) The construction
along a mean surface of revolution is illustrated in Figure 18. The distribution of the local
blade angle β (or more precisely, βb) is found first by either the “point-by-point” method
or the conformal transformation method—both of which yield the polar coordinates of
the blade, r, θ, and z. These coordinates also depend on the chosen shapes of the
intersections of the surfaces of revolution with the meridional plane; that is, the hub,
shroud, and mean meridional “streamline” or rms line, as in Figure 18c, and the fact
that, on the surface of revolution Figure 18a, tan β = arc bc/arc ac = dm/dy. The
elemental tangential length dy (= arc ac) is the same on both the surface of revolution
(Figure 18a) and in the polar view (Figure 18b). From Figure 18b, it is seen that dy = rdθ,
so the “wrap” angle θ is found from
| |  | (60) |
and r and z are found from the fact that the coordinate m along each of the construction
surfaces is a function of r and z (Figure 18c). 
If the blade is two-dimensional, its mean surface consists of a series of straight-line axial
elements, each having a unique r and θ at all z. Such a blade is typical of low-specific-speed,
radial-flow impellers, and can be easily constructed by the “point-by-point”
method. Here, one specifies the distribution of Wg—often linear as in Figure 17—after
determining the hub and shroud profiles and the corresponding distribution of Vm16.
In effect, one obtains the distribution of the blade angle βb by constructing a velocity
diagram like the one in Figure 15 at every m-location from inlet (1) to outlet (2) in Figure
18c, dealing only with the “geometric” or nondeviated velocities, in order to get a
smooth variation of the blade angle βb vs m. Allowance is made for blockage due to the
thickness of the blades and the displacement thickness of the boundary layers in the
passage. The resulting wrap angle θ for each m-point—as well as the corresponding r
and z—is then found from Eq. 60. (For convenience in designing the blades, the construction
angle θ is often taken as positive as one advances from impeller inlet to exit.
For most impellers, this turns out to be opposite to the direction of rotation; and θ is
taken in the direction of rotation for most other purposes of pump design and analysis.)
As discussed previously in Paragraph iv and illustrated in Figure 17, the actual flow
will deviate from the resulting blade via the “slip” phenomenon.
The point-by-point method allows the designer to exercise control over the relative
velocity distributions on the blade surfaces (Eq. 54 and Figure 17) via specification of
the distribution of Wg or other velocity component in Figure 15; for example, Vθ,.. This
becomes more important if an unconventional impeller geometry is being developed17.
The point-by-point method can also be used for three-dimensional blades. A simple
approach in this respect would be to use this method to determine the blade shape
along the rms- or 50%-streamline (that is, on the mean surface of revolution depicted
in Figure 18). The shapes on the other streamlines, generally the hub and the shroud,
can also be found by this method. The resulting overall blade shape, however, is subject
to the condition that the resulting wrap θ2- θ1 cannot greatly differ on all
streamlines without the blade taking on a shape that is difficult to manufacture and
which may turn out to be structurally unsound or create additional flow losses. This
is because the final blade shape is the result of stacking the shapes that have been
established on the nested stream surfaces defined by these meridional streamlines.
Blade forces due to twists arising from this stacking could modify the expected flow
and cause unexpected diffusion losses. One way to generate blade shapes along the hub and shroud that have the same
(or nearly the same) wrap as that obtained from point-by-point construction of the
blade on the mean surface of revolution is to establish the desired inlet and outlet
blade angles βb on each such surface and then mathematically fit a smooth shape y(m) to these end and wrap conditions, where y is the tangential coordinate seen in
Figure 18 and defined in Figure 19. A conformal representation of the shapes of
the blades resulting from such a procedure on each of the three surfaces is seen in
Figure 19. These shapes are sometimes called “grid-lines” or simply “grids”—from
the description of the graphical procedure that relates these shapes in the conformal
representation to those on the actual, physical surfaces5. In such a representation,
the blade angles are the same as they are on the physical surface of revolution
because tan β = dm/dy and dy = rdθ, also yielding Eq. 60.
If the associated distributions of Wg and Vm are smooth, one can expect to have a
satisfactory result if these conformal representations are also smooth.Thus, many skilled
designers bypass the computations just described for the point-by-point method and
use the conformal transformation method of blade design. Here, one simply establishes
the grid-line shapes by eye in the conformal plane of Figure 19, specifying the
blade angles β at inlet and outlet by the previous procedures as the starting point for
drawing each grid-line. This conformal blade shape is then transformed onto the physical
surface, the differential tangential distance dy becoming rdθ on the physical surface
(Figure 18) and the differential meridional distance dm being identical in both
the conformal and physical representations. If the resulting blade shape appears to be
unsatisfactory, the designer repeats this process, possibly first altering the hub and
shroud profiles or the blade leading and trailing edge locations on these profiles and
recomputing the βs.
Designing the Impeller Determination of the geometrical features of the impeller is
generally accomplished in the following order: a) the “eye” radius re, b) the exit radius r2
or rt,2, and c) the exit width b2 or, in the case of mixed- and axial-flow impellers, the hub
exit radius rh,2—all of which form the starting point for d) shaping the hub and shroud
profiles (Figure 13); and, finally, e) construction of the blades.
a) The eye. The inlet radius of the impeller eye re (Figure 13) is nearly the same as rt,1,
which is the diameter of the tips of the impeller blades at the inlet. This emerges after
the eye flow coefficient φe = Ve/Ue [the ratio of the one-dimensional axial velocity entering
the eye (Figure 8) to the tangential speed of the impeller eye Ue = Ωre] is known: | |  | (47) |
| |  | (48) |

Thus, re can be found from the following combination...
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Designing the Collector The fluid emerging from the impeller is conducted to the
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