Go to GlobalSpec.com Home
Toolbar   The Engineering Toolbar
The Ultimate Resource for Engineering and Technical Research. (Learn More)

ThinGap Servo Application

From ThinGap LLC
 

 
A manufacturer of high precision wire bonding tools utilized a ThinGap??servomotor for a high precision Electrical Discharge Machining (EDM) application. In the EDM process, metal is removed by generating high frequency sparks through a small gap filled with a dielectric fluid. This technique allows machining complicated shapes in hard metals, including refractory alloys. A necessary condition for achieving a good surface finish is a precisely controlled gap between the electrode (tool) and the work piece. The sparking gap ranges from about 10 to 100 microns, respectively for finish and roughing and must be precisely controlled. The design requires controlled movement of a 25-pound spindle head with the ability to move the EDM tool, both very smoothly and very slowly during the cutting phase but to rapidly retract the spindle head after cutting was completed.

Products & Services
DC motors are most commonly used in variable speed and torque applications. They include brushless and gear motors, as well as servomotors. Search by Specification | Learn more about DC Motors
DC servomotors are generally small and powerful for their size, and easy to control. Common types of DC servomotors include brushless or gear motors. Search by Specification | Learn more about DC Servomotors
Motor and generator winding services suppliers specialize in producing custom motors, generators and custom windings per customer specifications, as well as companies that specialize in motor repair and refurbishing.  Search by Specification | Learn more about Motor and Generator Winding Services

Product Announcements
ThinGap LLC - ThinGap's TG2340-PS
Typically, standard brushless motors and part sets have short delivery times with initial and small orders built in our Ventura, California facility and volume production transferred to Asia. TG... (read more)
R.S. Precision Industries, Inc. - CNC Sinker EDM
Although the basic cutting process is still the same, in actual use, CNC Sinker EDM is almost a totally different process, offering advantages of faster cutting, improved geometric accuracy, lower... (read more)
R.S. Precision Industries, Inc. - EDM Primer
EDM is a non-traditional metal removal process in which small amounts of conductive material are eroded away in a very controlled manner. A power supply, or generator, creates hundreds of thousands of... (read more)
ThinGap LLC - ThinGap's TGB1610 Brush Motor
Custom brush motors and part sets are available using newly developed designs or we can configure standard motor designs to achieve a wide range of efficiencies, speed, torque and horsepower. These... (read more)
ThinGap LLC - ThinGap's TGB1710 Brush Motor
Custom brush motors and part sets are available using newly developed designs or we can configure standard motor designs to achieve a wide range of efficiencies, speed, torque and horsepower. These... (read more)
ThinGap LLC - ThinGap's TGB2020 Brush Motor
Custom brush motors and part sets are available using newly developed designs or we can configure standard motor designs to achieve a wide range of efficiencies, speed, torque and horsepower. These... (read more)
ThinGap LLC - ThinGap's TG2330 BLDC Motor
Typically, standard brushless motors and part sets have short delivery times with initial and small orders built in our Ventura, California facility and volume production transferred to Asia. TG2330... (read more)
ThinGap LLC - ThinGap's TG3400 BLDC Motor
Custom brushless motors and part sets are available using newly developed designs or we can configure standard motor designs to achieve a wide range of efficiencies, speed, torque and horsepower. (read more)
Tanfel - Metal/Thermal Management
Tanfel provides a wide range of high quality metal stamping, die casting, aluminum extrusion, heat sinks and CNC machining services. (read more)
 

Topics of Interest
EDM electrodes and materials (wire or tube) are used in (EDM), a process that removes metal with an electrical discharge of very short duration and high current density between the electrode and the... (Read More)
Electrical discharge machining (EDM) uses the discharge from an electrode to cut metal. There are two main types of EDM: wire and ram. With wire EDM, the electrode is a thin wire typically made of... (Read More)
Broaching is classified as a machining process with a very high-degree of severity. This cutting process combines roughing and finishing while removing stock to precision limits faster and with better... (Read More)
EDM was originally developed in Russia in the 1950's by researchers who were studying how to reduce the pitting and wear of contacts on electrical relays. EDM soon developed into a viable and original... (Read More)
"It is our mission to serve our customers with high quality, reliable service and competitive pricing," states company president, Carl Sommer. He and sons Steve and Phil Sommer have... (Read More)