Help with Wear Protection Services specifications:
Capabilities
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| Processes | |||
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| Ceramic Coating | Ceramic coatings exhibit excellent resistance to wear, heat, and aqueous corrosion. In addition, the coatings are an excellent electrical insulator. | ||
| Cladding / Bimetal | Cladding is a process where another type of material is metallurgically bonded to a base metal usually through a rolling, high pressure, inlay and/or thermal process. Usually the base metal is less costly, but less corrosion or wear resistant. Stainless steel clad to carbon steel would be an example of a clad or bimetal material. | ||
| Hard Coating / Treatment | By means of a hollow cathode evaporator and one or several ARC dischargers, thin coatings are applied to the substrate in a reactive, plasma supported process. The applied coatings increase wear resistance and are characterized by a homogenous structure, extreme hardness at a range of 2000 to 3000 HV as well as brilliant colors and excellent adhesion of the coating to the substrate. | ||
| Hardfacing | Hardfacing is a process, which welds materials with different properties to the substrate. Hardfacing processes are very useful for improving wear and corrosion resistance to selected areas of machinery, such as cutting edges of earth-moving machinery. Common hardfacing techniques include arc, torch, and other processes. | ||
| Plating / Electroplating | Plating is a process used to deposit a coating onto a metal or conductive surface using a metal salt solution of the metal coating to be deposited. Electroplating requires the application of DC power, while electrolysis plating does not. | ||
| Thermal Spraying | A continuous coating process which melts the consumable material into droplets and impinging these droplets on the substrate. The thickness of the coatings may range from 25 µm to 2.5 mm (.001 - .1 in). The thermal spray coatings compete with plating and paint coating for atmospheric corrosion resistance in water tanks, TV towers, bridges, and other large steel structures. | ||
| Thin Film Coating | Thin film coatings play a prominent role on the manufacture of many electric devices. They are used to apply dopants and sealants to chips and other microelectronic parts. Physical Vapor Deposition (PVD) and Chemical Vapor Deposition (CVD) are two most common types of thin film coating methods. | ||
| Other | Other unlisted coating process. | ||
| Search Logic: | All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||
| Functional Performance | |||
| Your choices are... | |||
| Abrasion Resistant | The coating is resistant to damage by abrasion. | ||
| Friction Reducing / Low Friction | A specialty coating applied to reduce friction between two materials. | ||
| Heat Resistant / High Temperature | The coating is resistant to damage by heat or the coating is formulated for use in high temperature environments. | ||
| Mold Release / Nonstick | Release and nonstick coatings are applied to a substrate to prevent materials from sticking. Mold releases are applied to the surface of a mold or die cavity and allow the molded component to be easily ejected or removed. | ||
| Oil & Grease Resistant | Coatings resistant to degradation when in contact with oils, lubricants, grease and other petroleum fluids. Oil repellent or oleophobic coatings are not wet by oils. | ||
| Protective | Coatings for the protection of substrates. | ||
| VOC Compliant | Volatile organic chemicals (VOCs) are any carbon compound that evaporates under standard test conditions. Essentially, all paint solvents except water are VOCs. Federal and state governments limit the amount of volatile organics found in paint because of environmental and health effects. | ||
| Wear / Erosion Resistant | The coating is resistant to wear or erosion. Wear is usually defined as wear produced from a sliding action between two or more components. Erosion is the damage material removal as a result of particle or slurry impact against a surface. | ||
| Other | Other unlisted features. | ||
| Search Logic: | All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||
Material
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| Substrate Capabilities | |||
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| Aluminum | A bluish silver-white malleable ductile light trivalent metallic element that has good electrical and thermal conductivity, high reflectivity, and resistance to oxidation. | ||
| Carbide | Carbides include silicon carbide, tungsten carbide and titanium carbide as well as other compounds of a metal (Ti, W, Cr, and Zr) or metalloid (B, Si) and carbon. Carbides have excellent wear resistance and high hot hardness. | ||
| Ceramic | Materials made of nonmetallic minerals, such as clay, that have been permanently hardened by firing at a high temperature. Most ceramics resist heat and chemicals. | ||
| Composites | Composite materials typically consist of a matrix and a dispersed, fibrous or continuous second phase. The second phase may reinforce (strengthen or stiffen), alter electrical or magnetic properties or enhance wear or erosion resistance. | ||
| Copper / Copper Alloys | A common reddish metallic element that is ductile and malleable and is one of the best conductors of heat and electricity. Copper alloys are specified for applications where superior corrosion resistance, electrical conductivity and good bearing surface qualities are desired. All copper-base alloys are easily plated, brazed, soldered and machined. | ||
| Glass | Glass is a hard, brittle material consisting of a mixture of silicates that is usually transparent or translucent. It is considered to be a cooled liquid rather than a true solid. | ||
| Iron / Cast Iron | Iron is a heavy, malleable, ductile, magnetic, silver-white metallic element. The term "cast iron" refers not to a single material, but to a family of materials whose major constituent is iron, with important trace amounts of carbon and silicon. Cast irons are natural composite materials whose properties are determined by their microstructures - the stable and metastable phases formed during solidification or subsequent heat treatment. The major microstructural constituents of cast irons are: the chemical and morphological forms taken by carbon, and the continuous metal matrix in which the carbon and/or carbide are dispersed. | ||
| Metal | Metals and alloys such as steel, copper, stainless steel as well as more exotic alloys such as titanium, zirconium, niobium, or palladium. | ||
| Nickel / Nickel Alloys | Nickel and nickel alloys such as such as Monel®, Kovar®, Invar®, Inconel®, Incoloy®, Hastelloy®, and others. Monel, Inconel and Incoloy are registered trademarks of Special Metals Corporation. Kovar and Invar are registered trademarks of Carpenter Technology. Hastelloy is a registered trademark of Haynes International. | ||
| Precious Metals | Relatively scarce, highly corrosion resistant, valuable metals found in periods 5 and 6 of the periodic table. They include ruthenium, rhodium, palladium, silver, osmium, iridium, platinum, and gold. | ||
| Plastic | Any of numerous organic, synthetic, or processed materials that are mostly thermoplastic or thermosetting polymers of high molecular weight and that can be made into objects, films, or filaments. | ||
| Stainless Steel | Stainless steel is chemical and corrosion resistant and can have relatively high pressure ratings. | ||
| Steel / Steel Alloys | Steel is a commercial iron that contains carbon in any amount up to about 1.7 percent as an essential alloying constituent. It is malleable when under suitable conditions, and is distinguished from cast iron by its malleability and lower carbon content. | ||
| Titanium | Titanium is a hard, lustrous, silvery, element that is relatively abundant in the Earth's crust. It is known for its lightness, strength, and corrosion resistance. For this reason it is used widely in the aerospace industry and the medical fields (e.g., replacement joints). When alloyed with other metals, especially steel, it adds strength and oxidation resistance. | ||
| Wood | Wood is often cut and dried for use as building material and fuel. | ||
| Specialty / Other | Other, specialty, proprietary or unlisted material type. | ||
| Search Logic: | All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||
Services
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| Your choices are... | |||
| Inspection / Monitoring | Supplier has the capability to inspect, monitor and assess materials, coatings and liners in the field to determine performance or system condition and recommend if repair or corrective actions are required. | ||
| Material Selection / Design Assistance | Supplier has the capability to aid or optimize material or coating selection and/or assist in the design parameters to improve product performance in the field. | ||
| New / OEM Parts | Services for cleaning, finishing or coating services of new components or OEM parts. | ||
| On-site / Field (Large Structures) | Supplier has the capability to provide the services at the customer's site or in the field. Typically these services are for cleaning, finishing or coating services for such as large structures, equipment, facilities, process tanks, boiler tubes, heat exchangers, production plants, bridges, ships or buildings (exterior or interior). | ||
| Research & Development | Supplier provides research and development services in the areas of coatings, treatments, liners, and other surface engineering related areas. | ||
| Resurfacing | Recoating and refinishing services alter or restore damaged coatings and surfaces to a usable condition. | ||
| Selective | Supplier has the capability to provide screen printing or other selective coating processes. | ||
| Specialty / Other | Other, specialty, proprietary or unlisted service. | ||
| Search Logic: | All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||
Location
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| North America | This selection will only return companies located in the United States, Canada or Mexico. | ||
| United States Only | This selection will return only companies located within the United States. | ||
| Northeast US Only | This selection will return only companies located in the Northeast US; namely Connecticut, Maine, Massachusetts, New Hampshire, New Jersey, New York, Pennsylvania, Rhode Island and Vermont. | ||
| Southern US Only | This selection will return only companies located in the Southern US; namely Alabama, Arkansas, Delaware, Florida, Georgia, Kentucky, Louisiana, Maryland, Mississippi, Missouri, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Virginia, Washington D.C., and West Virginia. | ||
| Southwest US Only | This selection will return only companies located in the Southwest US; namely Arizona, California, Colorado, Nevada, New Mexico and Utah. | ||
| Northwest US Only | This selection will return only companies located in the Northwest US; namely Idaho, Montana, Oregon, Washington and Wyoming. | ||
| Midwest US Only | This selection will return only companies located in the Midwest US; namely Illinois, Indiana, Iowa, Kansas, Michigan, Minnesota, Nebraska, North Dakota, Ohio, South Dakota and Wisconsin. | ||
| Canada Only | This selection will return only companies located in Canada. | ||
| South / Central America Only | This selection will return only companies with facilities in South American countries such as Argentina, Brazil, Chile, or in Central American countries such as Costa Rica, Honduras, Panama, etc. | ||
| Europe Only | This selection will return only companies located in Europe; namely Germany, Ireland, Italy, United Kingdom, etc. | ||
| South Asia Only | This selection will return only companies located in South Asia; namely India, Pakistan, Nepal, etc. | ||
| Oceania Only | Companies are located in Australia, New Zealand, Papua New Guinea and a large group of South Pacific islands that include Micronesia, Polynesia, Guam, Fiji, Tonga, etc. | ||
| Africa Only | Companies are located in sub-Saharan Africa. | ||
| Near East Only | This selection will return only companies located in the Near East; namely Egypt, Israel, Saudi Arabia, etc. | ||
| East Asia / Pacific Only | This selection will return only companies located in East Asia; namely China, Japan, Taiwan, etc. | ||
| Other | Any unlisted country or region. | ||
| Search Logic: | Products with the selected attribute will be returned as matches. Leaving or selecting "No Preference" will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||