Robotics in Gear Manufacturing
Service Detail from Gear Motions, Inc.
Robotics in Gear Manufacturing
Robotics has revolutionized gear manufacturing by offering unparalleled precision, efficiency, and flexibility in production processes. Robots have been around for decades in manufacturing and were first introduced at Gear Motions in 1991 with our first fully automated gear grinding cell. Since then, Gear Motions has embraced robotics and automation in its manufacturing processes.
Automation and Precision:
Robotic systems play a pivotal role in automating various stages of gear manufacturing, from machining and inspection to assembly and packaging. With advanced sensors and actuators, robots can achieve precise control over machining parameters, ensuring consistent quality and accuracy in gear production. There is a wide range of benefits to automation, ranging from improved safety to reduction in process variation, resulting in higher and reduced scrap rates, ultimately enhancing overall productivity and cost-effectiveness.
Flexible Manufacturing Cells:
The evolution of robots and automation has resulted in more flexibility in both the robots and the end-effectors. Robotic arms equipped with end effectors and tool changers enable the creation of flexible manufacturing cells in gear production facilities. These cells can be reconfigured quickly to accommodate different gear sizes, types, and production volumes, offering unparalleled agility and responsiveness to changing market demands. By leveraging robotics in flexible manufacturing cells, gear manufacturers, such as Gear Motions, are using resources more effectively, becoming more competitive to better meet the needs of their customers, leading to higher satisfaction.
Applications in Gear Manufacturing:
Robotic applications in gear manufacturing encompass a wide range of processes, from machining to packaging.
At Gear Motions, we continue to create innovative solutions using robots and automation. In 2021 Gear Motions installed a fully automated Reishauer RZ260 with an integrated palletized Felsomat loader. Specifically designed for Gear Motions, this flexible automated system allows for unparalleled flexibility in our gear grinding operation. Not to be outdone, Gear Motions installed a fully automated Reishauer RZ550 with the same Felsomat loading system, the only system of its kind in the world.
The next evolution or robotics and automation at Gear Motions is cobots. By utilizing new technology, cobots allow for even more flexibility and adaptability than dedicated robots and will allow for even more automation of repetitive processes. The ability to integrate cobots into any piece of equipment (old or new) will drive Gear Motions to the next level.
The integration of robotics in gear manufacturing offers a transformative approach to production, unlocking new levels of precision, flexibility, and productivity. By leveraging robotics across various stages of the manufacturing process, gear manufacturers can achieve significant improvements in quality, efficiency, and competitiveness in today’s dynamic market landscape.
As an employee-owned company in gear manufacturing, we take pride in our collective ownership and commitment to quality. By harnessing robotics, we enhance precision and efficiency, delivering top-notch products to meet evolving industry demands.
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At Gear Motions, precision is about more than just high quality gears. It means completely understanding our customer’s needs and expectations, and utilizing the best people, processes and tools to exceed them.
Gear Motions
When you think of precision products, think Gear Motions. We began as multiple different gear manufacturing companies: Nixon Gear in Syracuse, NY; Oliver Gear/Pro-Gear in Buffalo, NY and Niagara Gear in Buffalo, NY. Today, we have combined forces to bring you the Gear Motions network, the leading precision gear manufacturer of custom cut and ground gears.
With over a century of gear manufacturing experience, Gear Motions has amassed an extensive portfolio of gear production capabilities. Our precision ground or cut helical and spur gears, and cut sprockets, splines, straight bevel gears and worm gears, are proudly Made in the USA, and are built using equipment that can accommodate virtually any customer request. Whether your project requires services such as full design, prototyping, pre-production and production of gears, Gear Motions has the expertise to handle every step of the gear manufacturing process to meet your needs.