Machining Extremely Tight Tolerance Solutions

Service Detail from Insaco, Inc.


The quadrupole mass spectrometer requires four rods to be perfectly aligned for maximum performance. Our cliente specified a ceramic holder with extremely tight tolerances to support these rods. Ceramic can be machined precisely by diamond grinding, where Insaco decades experience machining ceramics and sapphire to customer prints. Trust Insaco to meet your toughest requirements.

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High Precision Machining of Hard Materials

Since 1947 Insaco® has been a precision machining and polishing fabricator of parts from all technical ceramics, sapphire, glass and quartz. We machine these materials to very precise tolerances (many times measured in millionths of an inch) for dimension, flatness, wedge and roundness or cylindricity. Our customers typically have a critical application that requires extremely tight tolerances in ultra-hard materials. We also have the capability to grind and polish spherical radius parts in a variety of hard materials, both inside and outside diameters, to optical requirements.

features include:

  • Extremely high accuracy and tight tolerance machining
  • Lights-out manufacturing
  • Machine automation including large capacity envelope
  • Automated centerless grinding
  • High efficiency/low cost volume production
  • Low-volume prototype machining
  • 5-axis machining capability
  • ITAR compliant
  • High-volume robotic machining
  • Video inspection and a Class 100 Cleanroom
  • Extensive Quality Control protocols
  • Sapphire tubes and polishing

 

Insaco also has extensive inspection and documentation procedures so parts are always to print. With a seasoned team of engineers and machine operators we are available to discuss your application needs including alternative materials and cost drivers. Click here to find out more about our company and our people.

Welcome to Insaco®

For over 60 years we have been a precision machining and polishing fabricator of parts from all technical ceramics, sapphire, glass and quartz. We machine these materials to very precise tolerances (many times measured in millionths of an inch) for dimension, flatness, wedge and roundness or cylindricity. Our customers typically have a critical application that requires extremely tight tolerances in ultra-hard materials. We also have the capability to grind and polish spherical radius parts in a variety of hard materials, both inside and outside diameters, to optical requirements.

 

Please feel free to navigate to other pages within our site to see more information on all of our high precision machining services, materials and capabilities. If you would like more information please click here to send a request, or visit our Frequently Asked Questions page.

Insaco Designers Guide
This tool is intended to help you select materials of interest based on what is most important to your application. Once you specify which properties are most important, the "guide" searches our database of materials and presents you with various materials listing the selected properties ranked as you specify and often includes some other materials provided as references.

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