Litz wire out of custom materials & insulations

Product Announcement from New England Wire Technologies Corporation

Custom Options

New England Wire Technologies has extensive experience with standard formed and round Litz wire as well as Litz wire out of custom materials and insulations. For example, we have produced Litz with thin flat cores with 48 AWG and finer wire to increase aspect ratios dramatically to meet demanding application requirements. We have produced a Litz wire from oxidized aluminum strand and another utilizing several hundred silver plated copper strands-each individually glass braided. Yet another construction utilized ceramic strands for extreme ambient temperature conditions.Several Litz constructions have been produced that utilize special insulations from tapes required for insulation systems, like Nomex®, mica and TufQUIN™ or extruded with fluoropolymer, TPE, silicone and PEEK or served with Nylon or PTFE thread. Constructions with mixed strand sizes to increase density and large AWG multifilar constructions have all been designed and manufactured at New England Wire. These have all been developed in conjunction with our customer, in many cases to enable technology or extend capability or efficiency.

New England Wire Technologies

Whether working with customer supplied specification or designing to a unique requirement, New England Wire Technologies' design teams develop innovative, one-of-a-kind wire and cable solutions. On-site manufacturing processes include wire drawing, plating, braid, cabling and extrusion services. And, since all of our proprietary equipment and tooling is designed and built in-house, we have complete control while also offering quick modifications when needed. Through true vertical integration of manufacturing processes our customers' design-to-market curve is the shortest in the industry.


Our custom Litz, braids, cables & strands, ultra flexible single, multiconductor & coaxial cables are manufactured to meet exacting specifications for the medical, automotive, communications, computer, industrial electronics, robotics, and high-energy physics industries.


Thanks to the expertise of our people and the true vertical integration of our manufacturing approach, we can ensure that your design-to-market curve is the shortest in the industry. We design and build most of our own equipment and tooling, so we can offer a level of manufacturing agility that yields custom wire and cable products of exceptionally high quality in remarkably fast time frames.


New England Wire Technologies serves the gamut of industries worldwide…medical, industrial, scientific, military/aerospace, alternative power, audio/video…anywhere quality custom cable is required to improve your product.

Custom Options: We have a multitude of magnet wire enamels and gauge sizes available as well as fiber, tape and extruded insulations to suit your specific application requirements.

Product Selection Guide

New England Wire Technologies specializes in custom cable design and manufacturing. We work with customers from design through production run to deliver cable that will meet your exact need. This Product Selection Guide is designed to give an overview of our capabilities and examples of common cable solutions. We hope you will use if for reference when discussing your unique requirements with our wire specialists. We are currently redesigning this guide, however have posted a .pdf file that is very large and may, depending on your internet speed, take a few minutes to load.

Contact Us

Sign up for our e-Newsletter!