Help with Cold Isostatic Pressing Services specifications:
Capabilities
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Capabilities | |||
Your choices are... | |||
CIP Molds / Bagging | Suppliers can design or fabricate rubber or elastomer molds, mandrels, bags, tooling and fixtures for consolidation of metal, ceramic or composite powders by cold isostatic processing (CIP). | ||
Decanning / Chemical Milling | Suppliers have the facilities to remove or strip carbon steel or metal cans from densified compacts after HIPing. | ||
Densification / Porosity Removal | Isostatic pressing is used to densify or close porosity within a powder body, sinter part, joint or casting. | ||
Graded Compositions / Transition Joints | Graded compositions and transition joints can be produced by varying the alloy composition as the can or mold is filled with powders. Properties can be varied in steps or continuously, using compositional changes. Transition joints can be manufactured using powder metallurgy techniques to allow joining of metals that cannot be directly fusion-welded together. | ||
Laboratory / Developmental | Suppliers have equipment for experimental or pilot runs. The facility has the capacity to provide or assist in laboratory or developmental work such as process parameter studies, material development, or powder preparation samples. | ||
Net / Near Net Shape Fabrication | Suppliers can produce net or near-net shapes from metal, ceramic or composite powders and/or fibers. Near-net shaping requires less material to fabricate a part than machining the same part from plate, billet or other mill stock forms. The scrap reduction during the near-net shape fabrication of expensive titanium, nickel, metal matrix composite, stainless steel, or other aerospace alloy parts can amount to millions of dollars in savings. | ||
Piggybacking | Suppliers permit the use of excess space within current production runs at a reduced cost. This costs less than a dedicated run, as long as the experimental materials or parts in the small batch are compatible with the materials and system for the large batch. | ||
Powder Consolidation | Suppliers have equipment for the compacting of powders or powdered materials such as alloyed or blended elemental metal powders, ceramic powders, and polymer powders. Tableting or powder compacting presses are used for simple flat or multilevel shaped parts like gears or cams. Hot or cold isostatic presses are used to produce shapes that are more complex or increase final density. Graded compositions and transition joints can also be produced using isostatic processing. | ||
Powder Preparation / Blending | Suppliers have facilities for blending or preparing powders for isostatic processing. | ||
Production Processing | Suppliers can process production quantities of materials and parts. | ||
Specialty / Other | Other unlisted, proprietary, or specialized pressing or processing services. | ||
Search Logic: | All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||
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Operating Pressure | This is the maximum operating pressure required to reach the desired density during part production. The required pressure varies with material and part geometry. | ||
Search Logic: | User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria. | ||
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Chamber Diameter | The internal diameter of the chamber determines the maximum diameter or width capacity. Allowance must also be made for elastomeric or steel can tool wall thickness. | ||
Search Logic: | User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria. | ||
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Chamber Height | The internal length of the chamber determines the diameter or width capacity. | ||
Search Logic: | User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria. | ||
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Materials
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Material Processed | |||
Your choices are... | |||
Aluminum / Magnesium Alloys | Suppliers press aluminum or magnesium alloy castings or powders to produce high-integrity party. | ||
Carbides / Cutting Tools | Typically, carbide or cemented carbide parts and cutting tools are fabricated with compacting equipment. The pressing and sintering process maintains a fine crystal size that improves wear resistance and toughness. Hot or cold isostatic presses are used to produce shapes that are more complex, or to increase final density. | ||
Carbon / Graphite | Carbon or graphite does not melt and must be compacted into shape, along with binders, for use in graphite motor brushes or battery components. | ||
Ceramics | Tableting or powder compacting presses are used for simple, flat-shaped parts like ceramic washers. Hot or cold isostatic presses are used to produce more complex shapes (such as ceramic tubes) or to increase final density. | ||
Coatings / Thermal Spray Deposits | Coatings or thermal spray deposits can have internal porosity or incomplete bonding with the substrate. HIPing can densify coatings and potentially enhance the bond between the substrate and coating. | ||
Composites | Suppliers press composite parts or powders to produce high-integrity components. | ||
Copper Alloys | Suppliers press copper alloy castings or powders to produce high-integrity parts. | ||
Diamond / Diamond Like Materials | Suppliers press or consolidate diamond or diamond-like materials or cutting tools to produce high-integrity parts and cutters. | ||
Electronic / Electrical Materials | Suppliers compact powders to provide electronic, electrical or semiconductor materials that cannot be formed through a conventional fusion process. This also includes the compaction of electronic or semiconductor materials in a preform shape for subsequent processing. | ||
Explosives / Pyrotechnics | Gunpowder (black powder), smokeless powder, and solid rocket propellants consist of mixtures of powdered binders, carbon / charcoal sulfur, nitrates, reactive metal powders (titanium, aluminum) and/or an oxygen source (chlorates). Presses are used to form these materials into a more easily handled pellet or cylindrical form, or to a specific density to control combustion. | ||
Ferrites / Magnets | Metallic or ceramic (ferrite) magnetic powders are often compacted or formed using tableting presses. Ferrites are oxide compounds of iron or other metallic elements that exhibit magnetism due to the alignment of spin dipoles of shielded electrons. | ||
Metals | Suppliers press metal alloy castings or powders to produce high-integrity parts. | ||
Nickel / Cobalt Superalloys | Suppliers press nickel or cobalt superalloy castings or powders to produce high-integrity parts for jet engine or aerospace applications. | ||
Nuclear Materials | Typically, nuclear-fuel uranium dioxide is formed into cylindrical pellets that are loaded into zirconium tubes. Tableting or powder compacting presses are used for simple, flat-shaped parts like pellets. Hot or cold isostatic presses are used to produce more complex shapes, or to increase final density. Zirconium or hafnium components for containment tubing or control-rod applications also can be produced using isostatic processing. | ||
Optical Materials | Suppliers press optical materials or powders to produce high-integrity parts or blanks for lens, filters, mirrors or other optical components. | ||
Polymers / Plastics (e.g., PTFE) | Suppliers have equipment for forming compacts from polymers that cannot be melted. Polytetrafluoroethylene (PTFE) or Teflon® (DuPont) is an example. | ||
Tool Steel / High Alloy Steel | Suppliers press tool steel or high alloy steel castings or powders to produce high-integrity parts for demanding applications. | ||
Stainless Steel | Suppliers press stainless steel castings or powders to produce high-integrity parts for jet engine, aerospace, military, and other demanding applications. | ||
Titanium Alloys | Suppliers press titanium castings or powders to produce high-integrity parts for jet engine, aerospace, military, chemical processing, and other demanding applications. | ||
Specialty / Other | Other unlisted, specialty or proprietary materials. | ||
Search Logic: | All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||
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Location
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Location | |||
Your choices are... | |||
North America | Companies are located in the United States, Canada or Mexico. | ||
United States Only | Companies are located in the United States. | ||
Northeast US Only | Companies are located in the Northeast United States, namely Connecticut, Maine, Massachusetts, New Hampshire, New Jersey, New York, Pennsylvania, Rhode Island and Vermont. | ||
Southern US Only | Companies are located in the Southern United States, namely Alabama, Arkansas, Delaware, Florida, Georgia, Kentucky, Louisiana, Maryland, Mississippi, Missouri, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Virginia, Washington D.C., and West Virginia. | ||
Southwest US Only | Companies are located in the Southwest United States, namely Arizona, California, Colorado, Nevada, New Mexico and Utah. | ||
Northwest US Only | Companies are located in the Northwest United States, namely Idaho, Montana, Oregon, Washington and Wyoming. | ||
Midwest US Only | Companies are located in the Midwest United States, namely Illinois, Indiana, Iowa, Kansas, Michigan, Minnesota, Nebraska, North Dakota, Ohio, South Dakota and Wisconsin. | ||
Canada Only | Companies are located in Canada. | ||
South / Central America Only | Companies have facilities in South American countries such as Argentina, Brazil, or Chile; or in Central American countries such as Costa Rica, Honduras, Panama, etc. | ||
Europe Only | Companies are located in Europe, namely Germany, Ireland, Italy, United Kingdom, etc. | ||
South Asia Only | Companies are located in South Asia, namely India, Pakistan, Nepal, etc. | ||
Near East Only | Companies are located in the Near East, namely Egypt, Israel, Saudi Arabia, etc. | ||
East Asia / Pacific Only | Companies are located in East Asia, namely China, Japan, Taiwan, etc. | ||
Other | Other unlisted country or region. | ||
Search Logic: | Products with the selected attribute will be returned as matches. Leaving or selecting "No Preference" will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||
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