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  • MEI-PDL Case Study - Holcim - Cement Kiln Dust
    Holcim Cantagalo recently came to Macawber Engineering's Brazilian licensee, PDL Sistemas for a quality Cement Kiln Dust pneumatic conveying system for an intermediate system conveying to a final storage silo. This is to replace a pressurized silo truck which led to dusty conditions and inefficient
  • DynaGuard Flexible Insulation Used in Rotory Kiln Applications (.pdf)
    Producers of lime and Portland cement operate rotary kilns as part of their manufacturing process. These rotary kilns are large horizontal cylinders, slightly elevated at the charge end to permit gravity to propel their product through kiln, which rotates slowly to tumble the product inside
    Temperature monitoring in and around the kiln is essential to an efficient process, and to produce cement of consistent quality. It also enables early detection of kiln refractory issues or insufficiently quenched clinker, which could lead to production stoppages if left unchecked.
  • CASE STUDY: Holcim's US Cement Plant in Ste. Genevieve
    able to. act as a complete. one-source supplier. 3. Holcim's US cement plant in Ste. Genevieve, Missouri, is a. record breaker. With four million metric tonnes annual capacity,. it has the world's largest single-kiln clinker production line. Its equipment and technology are the world's most
  • Oxygen Measurement Improves Efficiency and Product Quality in Cement and Lime Kilns
    The measurement of oxygen (O2) inside a rotating kiln provides a good indication of combustion efficiency. This oxygen measurement can also provide an inferred indication of calcining rates and the production of thermal NOX. Maintaining a consistent oxygen level can prevent variations in product
  • Improved Cutting Processes with Automation Carriage
    Irish Cement has been producing cement for over 60 years and in order to maintain their competitive advantage they must have their facility in precise working condition. This is why when they were faced with removing a section of the kiln they turned to Gullco Int. welding and cutting automation
  • Safety and Reliability at Work (.pdf)
    The SCK is the new kiln gas exit sampling system from ABB, a market leader in gas analysis for cement applications. It is the proven solution for the rough environmental conditions at the rotary kiln exit, where it can be installed outdoors, thanks to the protective covers. The development

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