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Advanced 3D Tools Used in Reverse Engineering and Ray Tracing Simulation of Phased Array Inspection of Turbine Components with Complex Geometry
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From Kubotek USA, Inc.
This document outlines the practical aspects of reverse engineering and the integration of various software (Design, Solids modeling and CNC Machining), in order to produce necessary mockups and reference blocks to validate phased-array inspection techniques. KeyCreator® solids modeling software was used to create solid model from digitized data. Mastercam machining software generated toolpath for CNC machining Inspection Services Division of Ontario Power Generation (ISD-OPG) was asked to develop phased array techniques and perform in-situ inspection of low-pressure turbine components (rotor steeples, blade roots, disk rim attachments) manufactured by different companies (GE, ABB and Parson). Lack of technical drawings led to reverse engineering of specific items and manufacturing of reference blocks and mock-ups according to ISD request. Products & Services
Modeling and simulation software is used to model and simulate a system or process for the purposes of testing or calibration.
Learn more about Modeling and Simulation Software
Engineering analysis and engineering modeling software is designed to model, analyze, and predict responses and interactions for applications such as materials, structures, chemical and biological processes, electronic system performance, etc.
Learn more about Engineering Analysis Software
Computer-aided design and computer-aided manufacturing software (CAD/CAM) is used in mechanical, electrical, and electronic design; simulation, drafting, and engineering; and design analysis and manufacturing.
Learn more about Computer-aided Design and Computer-aided Manufacturing Software (CAD/CAM)
Graphics software is used to produce video graphics and to edit and convert graphic files of different formats. These types of software include raster graphics, vector graphics, raster to vector conversion (R2V), and others.
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Topics of Interest
11.2 PHASED-ARRAYS IN CONVENTIONAL ULTRASONIC NDE
The phased array principle was introduced into ultrasonic testing because of its multiple advantages (Krautkramer, 1990; Rose, 1999; Ahmad et al.,...
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11.3 1-D LINEAR PWAS PHASED ARRAYS
We will start our analysis of the PWAS phased array with the simplest configuration: we will discuss the 1-D, a.k.a. linear, phased array (Fig. 11.3). Arrays are...
(Read More)
RenShape blocks have been added to the Mastercam-machined third layer prior to roughing. Each layer has been cut to precise boundaries and is ready to accept the bottom plane of the next. Experience,...
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11.7 2-D PLANAR PWAS PHASED ARRAY STUDIES
In the previous section, we have explored the capabilities of 1-D linear arrays of PWAS transducers and have shown that they can successfully detect the...
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11.11 SUMMARY AND CONCLUSIONS
This chapter has dealt with the use of PWAS transducers to achieve in-situ phased arrays for active structural health monitoring. The chapter started with a review of...
(Read More)
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