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Understanding Tolerance Stack-up
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Understanding Tolerance Stack-up
 
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Understanding Tolerance Stack-up
From applerubber.com

Tolerance stack-up is an especially important factor in microminiature O-rings due to the fact that the tolerances account for a large percentage of the nominal O-ring size. In a sealing application, the tolerances of all the parts in contact with the O-ring must be considered in order to create an effective seal. The combination of these tolerances is the tolerance stack-up.

The graph above shows a situation where the O-ring cross section tolerance is ±0.003", the groove diameter tolerance is ±0.002", and the bore diameter tolerance is ±0.001". In this example the metal dimensions can vary up to 0.006", while the O-ring can also vary up to 0.006". Therefore, the total tolerance stack-up is 0.012". If the nominal O-ring size is 0.030", it is easy to see that the tolerance stack-up is nearly half the size of the O-ring. This can result in too much or too little compression which can cause the O-ring to fail.

 


Products & Services
O-rings are solid-rubber seals that are shaped like a doughnut. When pressed between two mating surfaces,  O-rings block the passage of liquids or gases.
Plug and pin gauges are used to compare hole and slot dimensions or locations to specific tolerances. This product area includes go gauges and no-go gauges. 
Round belts and o-ring belts are light-to-medium duty power transmission belts. They can be solid or hollow, and can easily be used in 3-D applications.
Ring gages are used for go / no-go assessment compared to the specified dimensional tolerances or attributes of pins, shafts, or threaded studs.
Masters and setting gages provide dimensional standards for calibrating other gages.
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Product Announcements
USA Tolerance Rings - Tolerance Rings Solve Bearing Mount Problems
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Portescap, A Danaher Motion Company - Hybrid Stepper Motors - h3 Stepper Motors
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Topics of Interest
Nominal pipe sizes do not match the outside or inside thread diameter. To determine pipe sizes up to 1¼", measure the outside diameter of the threads. Subtract ¼" for the pipe... (Read More)
In electronics, a diode is a component that restricts the direction of movement of charge carriers. Essentially, it allows an electric current to flow in one direction, but blocks it in the opposite... (Read More)
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No-go or not-go gages provide a precision tool for production comparative gaging based on a fixed limit. No-go gages consist of a fixed limit gage with a gaging limit based on the minimum or maximum... (Read More)
Go gages provide a precision tool for production comparative gaging based on a fixed limit.  Go gages consist of a fixed limit gage with a gaging limit based on the plus or minus tolerances of the... (Read More)
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