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Laser Welding Creates Potential for Small Parts Applications

From Gateway Laser Services
 

 

Laser welding is an effective method for joining small parts with tight tolerances. In the future, it will compete with traditional methods of welding or replace assembly/joining technologies benefiting industries that have never used laser welding before.

Using light in the form of laser radiation as the energy source is a process used to achieve a balance between the process of thermal fusion and metallurgical effects. Functionally, the laser generates infrared or visible light (usually with the use of Nd-YAG lasers or frequency-doubled "green" lasers for reflective metals) which is delivered through an optical fiber and focusing lens onto the workpiece. Welding is the process that occurs when laser radiation is absorbed by the workpiece and turned into heat raising the temperature in the localized area above the melting point. Movement of the worktable is controlled by CNC in order to produce 2 or 3 dimensional welds. The Focal Point is the "melt pool". It follows the transition of stages on the surface of the workpiece.


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Marking services and engraving services mark and engrave products and parts. Services offered include laser marking and engraving, rotary engraving, sublimation, electro discharge machining, and embossing. Search by Specification | Learn more about Marking Services and Engraving Services
Welding and fabrication services weld and fabricate a variety of materials. They may also perform services such as machining, CAD support, and field welding. Search by Specification | Learn more about Welding and Fabrication Services
Cutting services use a variety of cutting methods to fashion materials into predefined shapes or sizes. Search by Specification | Learn more about Cutting Services
Laser marking and laser engraving services use a computer-controlled laser beam to discolor the surface of a component, or engrave it by vaporizing the material. Search by Specification | Learn more about Laser Marking and Laser Engraving Services
Laser welding services use high-powered laser welding equipment to fuse materials together. Search by Specification | Learn more about Laser Welding Services

Product Announcements
Gateway Laser Services - Micro Laser Welding & Laser Spot Welding
Micro laser welding is a process performed by a computer controlled fiber optic laser that is focused onto a small spot of a particular item. It is ideal for joining small components, providing... (read more)
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Joining Technologies / Laser Joining Technology - Quality Metal and Micro Welding Services
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Joining Technologies / Laser Joining Technology - Laser Metal Deposition
Laser cladding (or Laser Metal Deposition) is a method by which a powdered or wire feedstock material is melted and consolidated by use of a laser. the most common technique is LAP® (or Laser applied... (read more)
Joining Technologies / Laser Joining Technology - Research & Development for Joining Technologies
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Electron Beam Engineering, Inc. - Laser Welding
Precision Laser Welding Service of small, micro and delicate parts is done with YAG lasers with high-powered optics and argon shielding gas. (read more)
Applied Energy Systems, Inc. - Applied Energy Systems' Laser Welding Benefits
Laser welding is becoming more and more common in ALL types of metal joining, and Applied Energy Systems agrees!... (read more)
Joining Technologies / Laser Joining Technology - Systems Integration and Welding System Sales
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Joining Technologies / Laser Joining Technology - Laser Applied Wire (LAW™)
Our proprietary wire fed laser cladding system, LAW®, is a cost-effective alternative to component repair traditionally performed by electron beam wire feed systems. (read more)
Joining Technologies / Laser Joining Technology - Laser Applied Powder - LAP™ Metal Deposition
Our unique and highly developed metal deposition process, coined LAP™ (Laser Applied Powder), offers government and private industry first-time access to this extraordinary metal surface... (read more)

Topics of Interest
The challenges of many medical device manufacturing applications are pushing the need for more sophisticated metals-joining technologies. In response to these requirements, pulsed Nd:YAG laser welding... (Read More)
James T. Luxon In this chapter we deal with the types of lasers used in material processing applications and the characteristics of these lasers which are pertinent to the applications. Appropriate... (Read More)
2.4 Metallurgy of High Density Energy Beam Welding The principal features of high density energy density beam welding processes compared to conventional welding processes (arc welding) are:... (Read More)
Medical implantable devices like pacemakers, ICDs and leads are progressively becoming more compact and lighter. Some of the components used for hermetic and structural welding are still large and... (Read More)
Welding pros know that lasers offer flexible configurations and a high degree of process control, making them ideal for numerous applications. Yet the inability of conventional laser technologies to... (Read More)