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Breakthrough Vortex Technology
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Breakthrough Vortex Technology
From ind.nortonabrasives.com
Saint-Gobain Abrasives has combined a new engineered abrasive grain and an innovative manufacturing process, VORTEX Technology, which carefully controls grinding wheel structure, to create a highly porous and permeable grinding tool with unsurpassed abrasive grain spacing. This combination delivers a full array of production advantages including high metal removal rates, improved form holding, long wheel life, and a greatly reduced risk of metallurgical damage. VORTEX Technology, which represents a complete breakthrough from classical porous wheel technologies, achieves optimum grain spacing without artificial pore inducers and delivers wheels that excel in grinding applications when applied to vitrified products with large contact areas. These wheels are designed for heat sensitive porous grinding, including creepfeed grinding, gear and surface grinding-especially on difficult-to grind materials such as nickel based alloys. The patented VORTEX Technology does not require the use of artificial pore inducers (chemicals), thereby helping to preserve the environment. VORTEX Technology enables users to achieve significant improvements to the manufacturing process such as ~50% higher maximum MRR (Metal Removal Rate) at a constant power, grind at ~20% lower power at a constant MRR, 90% reduction in scrape and 335 reduction in diamond dresser cost.
 


Products & Services
Diamond tools and wheel dressers are used to condition, true and dress grinding wheels. Dressing is the process of re-sharpening the tiny cutting edges on a grinding wheel’s surface.
Ball milling and grinding media are designed for ball milling and the grinding down of bulk, powder or granular materials into finer powder forms or disperse pigments in a resin or coating.
Specialty grinding and finishing machines include specialized equipment for specific applications such as thread grinding, substrate planarization and optics manufacturing.
Surface grinding segments are bonded abrasive structures that can be assembled on a special form to create a large wheel for flat surface grinding.
Grinding wheels are used for metal removal, dimensioning, and finishing. They consist of an integral shank, pin, shaft, or mandrel that drives a mounted wheel or blades.
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Product Announcements
Norton Abrasives -  Vortex Technology for Creepfeed Grinding
New grinding wheel manufacturing process produces wheels that reduce cycle times and increase wheel life. (read more)
Saint-Gobain High-Performance Materials - Vortex Technology Provides 45% or More Wheel Life
Consistent Grinding Performance from First Grind to Stub Size Eliminates Need to Change Grinding Parameters and Results in Superior Part Quality and Lower Grinding Cost Vortex technology produces an... (read more)
Norton Abrasives - BCG Centerless Wheels
Consistent Grinding Performance from First Grind to Stub Size Eliminates Need to Change Grinding Parameters and Results in Superior Part Quality and Lower Grinding Cost... (read more)
Saint-Gobain Abrasives - Carborundum - Cylindrical, Centerless and Feed Wheels
Cylindrical, Centerless and Feed Wheels: General Purpose Machine Shop Wheels Carborundum bonded abrasive cylindrical wheels for grinding cylindrical components between centers. Available in GA... (read more)
Norton Abrasives - Norton Charger Plus Depressed Center Wheels
Available in depressed center Type 27 and Type 28, and engineered to maximize productivity. (read more)
Lapmaster International - Fine Grinding Systems/20 Times Faster than Lapping
Lapmaster International has introduced a full line of single side and double side fine grinding systems for flat surfacing a variety of materials. Fine grinding combines fast material removal rates,... (read more)
Norton Abrasives - Univel G-Force Superabrasive Wheels
Univel G-Force superabrasives wheels for round cutting tools have been field proven to reduce total grinding cost up to 30% on CNC equipment over the competitive high-performance wheels through... (read more)
Norton Abrasives - Norton XGP.90 Grinding Wheels
New Norton XGP.90 Grinding Wheels provide up to 10 times the life on fluting, pointing and punch grinding applications. (read more)
J. Walter Inc. - ALLSTEEL, Versatile Performance Grinding Wheel
ALLSTEEL grinding wheels are designed to deliver top performance when working on either steel or stainless steel. They incorporate the latest developments in grain and bonding technology to increase... (read more)
Industrial Press - Grinding Technology, 2nd Edition
Presenting a comprehensive and consistent treatment of grinding theory and its practical utilization, this new edition focuses on grinding as a machining process using bonded abrasive grinding wheels... (read more)
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Topics of Interest
The abrasive materials, ceramic alumina, zirconia alumina, aluminum oxide and silicon carbide, perform the cutting action. An ideal grinding abrasive has the ability to fracture before serious dulling... (Read More)
At Saint-Gobain Abrasives, we are often asked whether grinding non-ferrous metals on a bench grinder requires a special grinding wheel. We recommend that aluminum oxide wheels be used for grinding... (Read More)
Centerless grinding machines are used to grind or finish rolls, rollers, shafts, connecting rods, valve stems or other precision cylindrical or radially symmetric shapes that have a uniform... (Read More)
The Saint-Gobain brand patented Univel G-Force superabrasive wheels with a grain-locking mechanism and a selfdressing wear-resistant bond have quickly become the industry leader in the grinding of... (Read More)
Straight wheel grinding consist of abrasive grains bonded together by a matrix of resins, epoxy, rubber, metal, and vitrified glass materials. Straight wheels have a simple, flat disc shape without... (Read More)
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Technical Articles
Breakthrough Vortex Technology (.pdf) - Abrasives and Abrasive Products
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