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Instantaneous Torque As Predictive Medicine Tool

From Baker Instrument Company, an SKF Group Company
 

 
On-line testing of motors, diagnostics and motor monitoring have shown large scientific development in the past few years. Current and voltage signature analysis have increased the quality of predictive maintenance (PM) compared to capabilities that RMS current and voltage measurements or power factor readings were able to offer. Signature analysis has progressed from the laboratory stage to become the base for modern instrumentation available to plant personnel. The presently most advanced method of current signature analysis is the torque signal analysis; since it offers dual advantages. On one hand the instantaneous torque signature, gained from current and voltage signatures, is inherently demodulated, delivering a very clear signal that is independent of the line frequency (either 60Hz, or varying in VFD applications). Additional of demodulation, it also delivers the most clear mechanical information available on the motor system, since torque production is the sole reason for the motor's existence. Critical motor or load failures can mean extensive outages or reduced output for weeks at a time in a plant environment.

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Topics of Interest
This paper will review electric motor diagnostic applications, including motor circuit analysis and motor current signature analysis. In particular, the paper will focus on how the data is used, what... (Read More)
Torque ripple in 3-phase brushless motors is caused by any deviation of the back emf voltage or current waveforms from a perfect sinusoidal signal. Therefore, providing a sinusoidal current and... (Read More)
Until recently, vibration technology was the only means to assess many mechanical failures in the field. However, the motor and driven load is relatively inaccessible in industrial environments. Due... (Read More)
FOUR-QUADRANT OPERATION AND REGENERATIVE BRAKING As we saw in Section 3.4, the beauty of the separately excited d.c. motor is the ease with which it can be controlled. Firstly, the steady-state... (Read More)
In the case of a permanent-magnet (PM) dc machine, the field winding is replaced by a permanent magnet. This situation is functionally equivalent to driving the field circuit in Fig. 10.16 with a... (Read More)