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Utilizing Hot Condensate/Flash Steam for Auxiliary Heating

From Therm-Omega-Tech, Inc.
 

 
THERM-OMEGA-TECH's HAT/MIX valves can be used to provide a convenient, economical, reliable and effective hot water tracing system. Steam and water supplies are all that must be connected to the valve. At an eastern specialty chemicals plant, it was required to maintain formaldehyde lines at about 100°F. Lower temperatures would affect product quality, while higher temperatures would cause the formation of formic acid and other undesirable side products. The solution was to install THERM-OMEGA-TECH's HAT/MIX-100 and HAT-100 valves which together provide both temperature control and backup safety high limit control. Approximately 100 psig steam and 50 psig water were piped to each HAT/MIX valve. The outlet from the valve then supplied the 3/8" tracer lines on various formaldehyde process piping. At the end of each tracer line just before connection to the return system, a HAT-100 valve was installed. After the system was started-up, the water temperature at the outlet of the HAT/MIX was approximately 100°F, exactly as the system design specified.

Products & Services
Tempering valves and thermally actuated valves contain a thermal sensing component that opens or closes in response to temperature changes. Search by Specification | Learn more about Tempering Valves and Thermally Actuated Valves
Globe valves are linear motion valves with rounded bodies, from which their name is derived.  They are widely used in industry to regulate fluid flow in both on/off and throttling service.  Search by Specification | Learn more about Globe Valves
Steam valves are used to control the flow and pressure level of steam and heated water vapor. Search by Specification | Learn more about Steam Valves
Mixing valves combine the flow of two or more inlets into a single outlet for applications such as temperature and concentration control. Search by Specification | Learn more about Mixing Valves
Diverter valves direct flow from one inlet to one of two or more outlets. Search by Specification | Learn more about Diverter Valves

Product Announcements
Therm-Omega-Tech, Inc. - TV/HAT
TV/HAT valves are ideal to use with tracer tubing and tracing systems as well as replacing steam traps on winterization tracing, condensate return system freeze protection and other applications... (read more)
Therm-Omega-Tech, Inc. - HAT/WWM & HAT/SWM
The HAT/WWM & HAT/SWM valves can be used in any application in which a constant outflow of water at a specified temperature is desired. (read more)
Therm-Omega-Tech, Inc. - HAT
HAT
HAT valves are ideal for replacing steam traps on winterization tracing, condensate return system freeze protection, tracing for processes under 150°F (65°C), and other applications requiring in-line... (read more)
Therm-Omega-Tech, Inc. - ECONO/HAT-RA
The type ¼" ECONO/HAT-RA valves are commonly used to provide thermal relief for booster pumps. Pumps must be sized for maximum expected flow rates so much of the time, pumps are idling against a dead... (read more)
Therm-Omega-Tech, Inc. - HAT/SP
Solar radiation or overheating caused by steam or electric tracing can cause high temperatures resulting in a safety hazard for plant personnel. The HAT/SP valves prevent scalding from overheated... (read more)
Therm-Omega-Tech, Inc. - M/D 1-1/2 & 2"
M/D self-operating temperature control valves are designed for 3-way mixing or diverting applications. The valve's Thermoloid sensor automatically and accurately proportions flow in response to fluid... (read more)
Therm-Omega-Tech, Inc. - Custom Steam Valves
Therm-Omega-Tech, Inc. manufactures custom steam valves to match your specifications. (read more)
Therm-Omega-Tech, Inc. - Custom Water Valves
Therm-Omega-Tech, Inc. manufactures custom water valves to match your specifications. (read more)
Therm-Omega-Tech, Inc. - Therm-O-Mix Station
THERM-O-MIX STATION: Constant Temperature Water Supply for Safety Showers & Eyewash Stations, etc.) All weather instant tempered water supply specifically designed to meet ANSI and OSHA requirements... (read more)
Therm-Omega-Tech, Inc. - Model TV/SC-I
The Therm-O-Tech TV/SC-I assures extremely accurate temperature control in an instrument or analyzer enclosure. This self-contained unit provides a reliable, economical alternative to costly hazardous... (read more)

Topics of Interest
The THERM-OMEGA-TECH HAT valves provide substantial savings when compared to the cost of operating conventional steam traps. The HAT valves sense condensate temperature and open to allow flow only... (Read More)
Traps, Strainers and Filters In any industrial plant, two-phase flows are common. Condensate in steam, air and water-vapor bubbles in water or dirt and residues in other process streams. It is... (Read More)
5-5. Control Errors The peak error is rather large for fast disturbances due to a time constant to dead time ratio that ranges from poor (e.g., 4.0) to lousy (e.g., 0.4). The larger ratios correspond... (Read More)
In an attempt to avoid freezing problems and interrupted production, cracked valves to atmosphere and bypassed traps to the sewer have been common. The cost and scarcity of energy or fuel has made... (Read More)
TRAPS Steam Traps The function of a steam trap is to discharge condensate from steam piping or steam heating equipment without permitting live steam to escape. Some principal types of steam traps... (Read More)