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Computerized assembly increases worm-gear accuracy

 

 
A new computerized assembly procedure for worm-gear speed reducers increases accuracy and eliminates the need for highly skilled assemblers. When worm-gear speed reducers are assembled, proper alignment of the worm and gear, and the resulting tooth contact pattern, is the most critical assembly variable. It is also the most difficult to control. Emerson Power Transmission engineers have developed and patented a new computerized mechanism to quickly and accurately align the worm and gear. A typical worm-gear reducer assembly includes the input

Products & Services
Worm gears are cylindrical gears with a spiral thread that drive mating worm wheels in high-reduction gearset applications. They operate on non-intersecting perpendicular axes. Search by Specification | Learn more about Worms and Worm Gears
Gear repair and gearbox repair services repair gears, gearboxes and speed reducers. Learn more about Gear and Gearbox Repair Services
Gearboxes and gearheads are speed reducers that consist of a set of gears, shafts, and bearings in an enclosed housing. In converting inputs to outputs, they reduce RPM and increase torque. Search by Specification | Learn more about Gearboxes and Gearheads
Specialty or proprietary products and accessories related to gear types. Learn more about Specialty Gears
Gears are mechanical devices that transmit power and motion between axes. Search by Specification | Learn more about Gears

Product Announcements
Cone Drive - Worm Gear Model HP
Model HP double-enveloping worm gear speed reducers are designed for all applications that require extremely high torque and accuracy in a quiet, compact package. Model HP speed reducers have higher... (read more)
Motovario Corporation - Motovario SmartBox™ Series Gearmotors and Reducers
Motovario SmartBox™ was designed to be the most competitive high-efficiency gear reducer series in today's market. (read more)
Berg W.M., Inc. - Gear Boxes & Reducers
Our gearbox assemblies contain speed reducers that utilize spur gear, worm gear and helical gear design. (read more)
Automationdirect.com - IronHorse™ Worm Gearboxes (Gear Speed Reducers)
Worm gearboxes are mechanical power transmission drive components that drive a load at a reduced fixed ratio of motor speed. Save up to 50% on worm gearboxes including: - 3 output types: dual shaft,... (read more)
LEESON Electric - A REGAL-BELOIT Company - Washguard® All-Stainless Steel Worm Reducers
LEESON has introduced two new sizes to the premium Washguard® All-Stainless Steel Worm Reducers – Sizes 818 and 821 (1.75" and 2.06" center distances). Able to withstand the most extreme... (read more)
Motovario Corporation - Motovario NMRV & NRV Worm Reducers
The most unique design of an aluminum worm reducer housing in the power transmission industry allows better heat dissipation than standard cast-iron reducers, without sacrificing torque. NMRV &... (read more)
Boston Gear - Stainless Steel Worm Gear Speed Reducer
For decades, industries have relied on the proven technology of Boston Gear 700 Series worm gear technology for long-lasting, high-quality performance. The new Stainless Steel 700 Series takes that... (read more)
Boston Gear - Stainless Steel Speed Reducer, Caustic Washdowns
Boston Gear, offers its Stainless Steel 700 Series Worm Gear Speed Reducer for food and beverage processing and packaging applications requiring equipment that can withstand the rigors of frequent... (read more)
Boston Gear - SS 700 Series Worm Gear Speed Reducer
Boston Gear is pleased to announce the launch of the NEW Stainless Steel 700 Series worm gear speed reducer product offering. Blending the trusted 700 Series worm gearing with an innovative exterior... (read more)
Boston Gear - Boston Gear Helical Planetary Precision Gearheads
Boston Gear announces the availability of Helical Planetary Precision Gearheads — high-quality gearheads designed for direct attachment to popular servo and stepper motors. These durable,... (read more)

Topics of Interest
Speed reducers are widely available in a multitude of ratios and power ratings; can they be used as speed increasers in addition to being used as speed reducers? The answer is, sometimes under some... (Read More)
Design enhancements improve efficiency and eliminate leaks. Worm gearboxes are noted for reliable power transmission. Computer-aided assembly of the Morse Raider gearbox eliminates effects of... (Read More)
1. Face Gear This is a pseudobevel gear that is limited to 900 intersecting axes. The face gear is a circular disc with a ring of teeth cut in its side face; hence the name face gear. Tooth elements... (Read More)
19.1 INTRODUCTION There are two types of worm-gear drives: (i) those with cylindrical worms (Fig. 19.1.1) (single-enveloping worm-gear drives), and (ii) those with hourglass worms (see Chapter 20)... (Read More)
Milled Worm and Spur Gear AT TIMES THE OPERATION OF A MECHANISM MAKES IT NECESSARY TO HAVE A WORM DRIVING A SPUR GEAR WITH AXES AT RIGHT ANGLES, IN PARTICULAR WHEN AN AXIAL MOVEMENT OF THE SPUR GEAR... (Read More)