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Carbide Design in Wear Resistant Powder Materials
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Carbide Design in Wear Resistant Powder Materials
 
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Carbide Design in Wear Resistant Powder Materials
From North American Höganäs, Inc.
 

 

One area where powder metallurgy has proven to be superior to other means of manufacturing is wear resistant structures. Highly wear resistant high speed steel powders are commonly used in both HIPped and pressed and sintered forms. The carbide size and structure obtained depends both on production conditions and carbide type but the carbide types are fixed by the alloy composition. Alternative carbides have different properties and can be introduced in new alloy compositions.

This paper presents the development of a new material where the carbides are designed to be of the most useful type for a sintered tool steel. A mix of small hard carbides and larger less hard carbides in a matrix capable of being hardened gives a good combination of properties. In some applications, the properties achieved are more effective than those obtained from the pressed and sintered M3/2 and M2 currently in use.


Products & Services
Carbides and carbide materials include silicon carbide, tungsten carbide and titanium carbide as well as other compounds of a metal (Ti, W, Cr, Zr) or metalloid (B, Si) and carbon. Carbides have excellent wear resistance and high hot hardness.
Powders are finely divided or powdered forms of metals, ceramics, polymers, composites, minerals or other raw materials.
Balls and sphere shapes are used for check or ball valves, bearings, or other applications requiring a spherical product. They are fabricated from materials such as carbides, ceramics, sapphire, metals, plastics, rubber and elastomers.
Isostatic presses are used for compressing powdered materials into shaped pre-forms or general products. There are two main types of isostatic presses; cold isostatic presses (CIP) that function at room temperature and hot isostatic presses (HIP) that function at elevated temperatures.
Master alloys and alloying additives are alloy element concentrates, grain refiners, hardeners, deoxidants and other agents added into a melt or metal powder blend to produce a particular alloy, modify a melt or alter processing characteristics.
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Product Announcements
Saint-Gobain Ceramics - Hexoloy® Products - Hexoloy® SP Silicon Carbide
Hexoloy® SP SiC is a sintered alpha silicon carbide material designed specifically for optimum performance in sliding contact applications such as mechanical seal faces and product lubricated... (read more)
Saint-Gobain High-Performance Materials - Hexoloy® SP Silicon Carbide
Hexoloy® SP SiC is a sintered alpha silicon carbide material designed specifically for optimum performance in sliding contact applications such as mechanical seal faces and product lubricated... (read more)
Ningbo Co-Star Material Hi-Tech Co., Ltd. - Segment smco magnet
SmCo magnets are manufactured in the following forms:... (read more)
General Carbide Corporation - Custom Preforms
General Carbide's custom preforms are guaranteed to perform. We offer an extensive range of products formulated to meet the most specific tooling requirements. (read more)
Greenleaf Corporation - Carbide Inserts
Greenleaf offers a comprehensive line of carbide inserts. An industry pioneer in coated carbide, Greenleaf offers a wide variety of CVD-coated and PVD-coated grades. Greenleaf offers 25 carbide grades... (read more)
Kittyhawk Products - Hot Isostatic Processing
Hot Isostatic Processing (HIP) involves the application of high pressure and temperatures through the medium of a pressurizing gas, such as Argon or Nitrogen, to remove internal porosity and voids,... (read more)
Saint-Gobain Ceramics - Hexoloy® Products - Ceramics for Composite Armor Protection Systems
Saint-Gobain Ceramics offers a broad range of ceramic materials to meet your exact needs for composite armor protection systems. with nearly 40 years of experience in composite armor systems, we can... (read more)
Eversun, Ltd. - Metal Injection Molding
MIM is economically attractive to manufacturers-especially against parts that require machining. Machined parts require a considerable amount of labor and a lot of material is lost during the process. (read more)
Bellman-Melcor LLC - Plymetal Products
For applications where carbide is brazed to steel, it is often desirable to use a strip product with a copper center. The copper serves as an absorber of thermal expansion as well as shock. These... (read more)
 
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Topics of Interest
Carbides are compounds of a metal or metalloid (B, Si) and carbon. Metal carbides are also known as hard metals such as tungsten carbide (WC), titanium carbide (TiC) or tantalum carbide (TaC). Metal... (Read More)
Titanium carbide (TiC) materials are compounds of a titanium metal and carbon. Metal carbides are also known as hard metals. Metal carbides have high hardness and high hot hardness which makes them... (Read More)
This article provides general information about porous sintered metals made from metal powders, describes methods of manufacture and includes information concerning design data and applications. (Read More)
Hot isostatic presses (HIP) use an atmosphere of argon or other gas mixtures that are heated up to 3000º F and pressurized up to 100,000 psi. Evacuated steel or metal cans, or sintered surfaces... (Read More)
A defect-free, two-material component can be obtained via co-sintering by suitably altering the powder characteristics or compositions, as demonstrated in Part 1. In this paper, a model to ascertain... (Read More)
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Technical Articles
Carbide Design in Wear Resistant Powder Materials (.pdf) - Metals and Alloys
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See more product announcements for Carbides and Carbide Materials (Hardmetals)
Designer's Guide to Tungsten Carbide

Designer's Guide to Tungsten Carbide
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Steel Processing

Steel Processing
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General Metal Forming

General Metal Forming
General Carbide Corporation


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