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The metal injection molding process is well suited for the manufacture of relatively small, complex components requiring high strength and cost viability. MIM technology takes advantage of unique process capabilities, such as combining components into one complex geometry or co-molding and bonding dissimilar materials. AFT's MIM technology offers excellent leveraging of costs at high production volumes.
When the demands for high thermal conductivity, reduced weight, heat dissipation, and high strength are factors for design, Metal Matrix Composites represent the Next Generation of solutions for today's electronic requirements. The Composites Group is able to manufacture net shape parts into complex shapes utilizing materials such as Aluminum Silicon Carbide (AlSiC™).
The Thixoforming process offers an opportunity to manufacture high density, complex shaped components from magnesium alloys, for medium to high volume applications. Thixoforming takes advantage of the thixotropic, or semi-solid nature of heated materials, to assist in microstructure refinement and enhanced properties. Injection molding of this semi-solid material yields complex, net shape and high density components. The process offers excellent metallurgical and tolerance capability when compared to conventional die casting, semi-solid melt processes, and other liquid-to-metal or semi-solid forming technologies.
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