Technical Articles
Ambrell Induction Heating Solutions has published these technical articles:
(Heating and Cooling Equipment)
From this Article:
The coil is placed over the oval cutout and power is supplied for 15 seconds to anneal a .25 (6.35mm) diameter around the cutout....
(Manufacturing Equipment and Components)
From this Article:
The coil is placed over the oval cutout and power is supplied for 15 seconds to anneal a .25 (6.35mm) diameter around the cutout....
(Industrial Heaters and Heating Elements)
From this Article:
One five-turn and two four-turn helical coils are used to heat the end of stamps to the required temperature. Two part sizes can be run in each of coils, using the same machine settings except for...
(Manufacturing Equipment and Components)
From this Article:
One five-turn and two four-turn helical coils are used to heat the end of stamps to the required temperature. Two part sizes can be run in each of coils, using the same machine settings except for...
(Industrial Heaters and Heating Elements)
From this Article:
A three turn helical coil is used to heat the shaft of the bolts for 10 to 12 seconds on the large bolts and 18 to 20 seconds on the smaller bolts using the same coil......
(Industrial Heaters and Heating Elements)
From this Article:
Due to the use of a higher power system, speed expectations were exceeded and improved over the client's previous method, which was torch heating. .....
(Manufacturing Equipment and Components)
From this Article:
The client wanted to be able to heat parts of various sizes, which was achieved with a concentrator coil. .....
(Industrial Heaters and Heating Elements)
From this Article:
Flameless induction heating allows formerly batch process to be done in-line saving time and energy. No rotation of part needed....
(Manufacturing Equipment and Components)
From this Article:
Flameless induction heating allows formerly batch process to be done in-line saving time and energy. No rotation of part needed....
(Industrial Heaters and Heating Elements)
From this Article:
A fourteen-turn coil is used to heat 3.9" (100mm) of zinc wire. The wire is placed in the coil for 5 seconds to reach the desired condition just prior to the forming process......
(Industrial Heaters and Heating Elements)
From this Article:
To anneal the full length of the tube, the tube is placed in the coil and heated for 30 seconds then rotated and the bottom half is heated for an additional 30......
(Industrial Heaters and Heating Elements)
From this Article:
Induction offers the same result every time, while a torch often delivers variation and there is no open flame with induction......
(Part Fabrication Services)
From this Article:
Induction offers the same result every time, while a torch often delivers variation and there is no open flame with induction......
(Part Fabrication Services)
From this Article:
A three turn helical coil is used to heat the shaft of the bolts for 10 to 12 seconds on the large bolts and 18 to 20 seconds on the smaller bolts using the same coil......
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating provides controlled application of heat to very specific area, faster process time, increased production and high efficiency, low energy cost......
(Part Fabrication Services)
From this Article:
Induction heating provides controlled application of heat to very specific area, faster process time, increased production and high efficiency, low energy cost......
(Industrial Heaters and Heating Elements)
From this Article:
A twelve-turn helical coil is used to heat an 8" (20.3cm) area 3" (7.6cm) above the end of the tube. Each of the four tubes require a different heat cycle and time to reach the required temperature......
(Part Fabrication Services)
From this Article:
A twelve-turn helical coil is used to heat an 8" (20.3cm) area 3" (7.6cm) above the end of the tube. Each of the four tubes require a different heat cycle and time to reach the required temperature......
(Industrial Heaters and Heating Elements)
From this Article:
A twelve-turn helical coil is used to heat an 8" (20.3cm) area 3" (7.6cm) above the end of the tube. Each of the four tubes require a different heat cycle and time to reach the required temperature......
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating provides hands-free heating that involves no operator skill, pinpoint accuracy and consistent results......
(Material Fabrication and Processing Services)
From this Article:
Induction heating provides hands-free heating that involves no operator skill, pinpoint accuracy and consistent results......
(Part Fabrication Services)
From this Article:
Induction heating provides hands-free heating that involves no operator skill, pinpoint accuracy and consistent results......
(Industrial Heaters and Heating Elements)
From this Article:
Compared to a torch operation, induction is a safe, energy-efficient and flameless method of heating......
(Part Fabrication Services)
From this Article:
safe, energy-efficient and flameless method of heating......
(Heating and Cooling Equipment)
From this Article:
The application involves a variety of copper tubes for annealing applications; the end products are formed tubes and pipes for various industrial uses....
(Industrial Heaters and Heating Elements)
From this Article:
Annealing a 1" lip on aluminum cryogenic dewar that has been work hardened during the process of spin forming....
(Manufacturing Equipment and Components)
From this Article:
Annealing a 1" lip on aluminum cryogenic dewar that has been work hardened during the process of spin forming....
(Industrial Heaters and Heating Elements)
From this Article:
A three turn helical coil is used to heat the locknut to 2150ºF for 5 seconds. Induction heating provides repeatable, rapid and accurate heating cycles making it ideal for in-line production...
(Manufacturing Equipment and Components)
From this Article:
A three turn helical coil is used to heat the locknut to 2150ºF for 5 seconds. Induction heating provides repeatable, rapid and accurate heating cycles making it ideal for in-line production...
(Industrial Heaters and Heating Elements)
From this Article:
A split four turn helical coil is used so the blade can move evenly though the coil. Each tip of the blade is heated for 5 seconds as it passes through the coil to anneal the affected area......
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating provides improved quality of blades at hole punching location, decreased scrap product and is easily incorporated into existing production lines......
(Manufacturing Equipment and Components)
From this Article:
Induction heating provides improved quality of blades at hole punching location, decreased scrap product and is easily incorporated into existing production lines......
(Industrial Heaters and Heating Elements)
From this Article:
Since oxidation is unacceptable in the finished product, Induction is the appropriate choice for heating in an inert atmosphere....
(Manufacturing Equipment and Components)
From this Article:
Since oxidation is unacceptable in the finished product, Induction is the appropriate choice for heating in an inert atmosphere....
(Industrial Heaters and Heating Elements)
From this Article:
The client's parts were heated to the desired temperature in less than three seconds. Their gas oven required twice as much heating time as the induction process. Induction is more energy-efficient...
(Part Fabrication Services)
From this Article:
The client's parts were heated to the desired temperature in less than three seconds. Their gas oven required twice as much heating time as the induction process. Induction is more energy-efficient...
(Industrial Heaters and Heating Elements)
From this Article:
Looking to replace an inefficient oven process, part is heated in just 30 seconds, improving efficiency for this application.......
(Part Fabrication Services)
From this Article:
Looking to replace an inefficient oven process, part is heated in just 30 seconds, improving efficiency for this application.......
(Industrial Heaters and Heating Elements)
From this Article:
Ambrell performed a free laboratory test and designed a process that enabled the client to bring their wire annealing process in-house in a cost efficient manner......
(Industrial Heaters and Heating Elements)
From this Article:
A three-turn helical coil is used for annealing the motor shaft. The end of the motor shaft is placed in the coil and power is applied for 20 seconds to reach 1350 ºF (732 ºC) and turn the steel red...
(Part Fabrication Services)
From this Article:
A three-turn helical coil is used for annealing the motor shaft. The end of the motor shaft is placed in the coil and power is applied for 20 seconds to reach 1350 ºF (732 ºC) and turn the steel red...
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating provides high efficiency, low energy cost precise and controllable placement of heat to anneal only the required area faster production process and consistent results...
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating provides faster production process, high efficiency, low energy costs compared to gas furnace, fast, controllable process and hands-free heating that involves no operator skill for...
(Manufacturing Equipment and Components)
From this Article:
Induction heating provides faster production process, high efficiency, low energy costs compared to gas furnace, fast, controllable process and hands-free heating that involves no operator skill for...
(Part Fabrication Services)
From this Article:
A fourteen-turn coil is used to heat 3.9" (100mm) of zinc wire. The wire is placed in the coil for 5 seconds to reach the desired condition just prior to the forming process......
(Industrial Heaters and Heating Elements)
From this Article:
A company that manufactures, sharpens, repairs and modifies tooling turned to THE LAB at Ambrell. They were torch brazing carbide inserts into tubes but needed a more consistent heating method. They...
(Industrial Heaters and Heating Elements)
From this Article:
A company that manufactures PDC products for the oil, gas, mining and construction industries turned to THE LAB at Ambrell for their brazing application involving a steel and carbide assembly. They...
(Industrial Heaters and Heating Elements)
From this Article:
A company that specializes in flow control solutions turned to THE LAB at Ambrell to heat a steel valve to 400 °F (204 °C) for a welding preheating application. This process is new to the customer and...
(Industrial Heaters and Heating Elements)
From this Article:
An engineering firm had a new process that required the removal of a coating of insulation. It was important not to heat the material up too much, as the tin-coated copper might then melt. They turned...
(Industrial Heaters and Heating Elements)
From this Article:
A supplier to an engine manufacturer needed to heat magnetic steel inserts for a metal-to-plastic insertion application. The parts needed to heat to 500 °F (260 °C) within five seconds prior to being...
(Industrial Heaters and Heating Elements)
From this Article:
This application involved heating four steel laminate parts (c-lams) for a pre-heating application in the automotive industry. The parts, which are inserts, are heated simultaneously before robotic...
(Industrial Heaters and Heating Elements)
From this Article:
A pancake/plate coil is used in this application. Ten assemblies are placed in the coil and power is applied for 1 second to melt the plastic to the stainless steel needle and achieve a 5 kg pull out...
(Coating Services and Finishing Services)
From this Article:
The part was assembled with the mat in contact with the stainless steel sheet. The part was set on non-conductive material, and placed inside the coil......
(Industrial Heaters and Heating Elements)
From this Article:
The part was assembled with the mat in contact with the stainless steel sheet. The part was set on non-conductive material, and placed inside the coil......
(Manufacturing Equipment and Components)
From this Article:
To rapidly bond a sound proofing mat to a stainless steel sheet for use in dishwashers. The client is looking to implement induction within a production line....
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating provides localized, even heating of sheath, reduced discoloration, innovative coil design which eliminates fixture heating......
(Industrial Heaters and Heating Elements)
From this Article:
Induction is used to heat a magnetic steel tube to melt plastic handles onto metal broom poles. Customer was using an old, unreliable system from another company, and parts were difficult to find......
(Manufacturing Equipment and Components)
From this Article:
Induction is used to heat a magnetic steel tube to melt plastic handles onto metal broom poles. Customer was using an old, unreliable system from another company, and parts were difficult to find......
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating is used to bond the end of a stainless steel handle with a plastic sleeve coated with adhesive ......
(Industrial Heaters and Heating Elements)
From this Article:
A split helical coil is used to heat the carbide & circular steel cutter evenly for the brazing application. The circular steel cutter is placed in a vise and the carbide and braze shim are placed...
(Manufacturing Equipment and Components)
From this Article:
A split helical coil is used to heat the carbide & circular steel cutter evenly for the brazing application. The circular steel cutter is placed in a vise and the carbide and braze shim are placed...
(Industrial Heaters and Heating Elements)
From this Article:
A single turn helical coil is used for this brazing process. The saw blade and diamond carbide tip are placed in the coil......
(Material Fabrication and Processing Services)
From this Article:
A single turn helical coil is used for this brazing process. The saw blade and diamond carbide tip are placed in the coil......
(Industrial Heaters and Heating Elements)
From this Article:
A split helical coil heats 2-3 ferrules at a time. The ferrules are filled with flux and the mount leads are placed inside the ferrules......
(Part Fabrication Services)
From this Article:
A split helical coil heats 2-3 ferrules at a time. The ferrules are filled with flux and the mount leads are placed inside the ferrules......
(Industrial Heaters and Heating Elements)
From this Article:
A two turn helical coil is used to heat the braided hose assembly. Braze rings are placed......
(Part Fabrication Services)
From this Article:
A two turn helical coil is used to heat the braided hose assembly. Braze rings are placed......
(Industrial Heaters and Heating Elements)
From this Article:
A three turn square shaped helical coil is used to heat the end of the grill. End plugs are inserted into the grill and the assembly is inserted into the coil for 30 seconds....
(Part Fabrication Services)
From this Article:
A three turn square shaped helical coil is used to heat the end of the grill. End plugs are inserted into the grill and the assembly is inserted into the coil for 30 seconds....
(Industrial Heaters and Heating Elements)
From this Article:
A five turn split helical coil is used to heat the assembly. The parts are placed 90º to the coil between the top turn and second turn with braze shims and flux......
(Material Fabrication and Processing Services)
From this Article:
A five turn split helical coil is used to heat the assembly. The parts are placed 90º to the coil between the top turn and second turn with braze shims and flux......
(Industrial Heaters and Heating Elements)
From this Article:
A dual six turn split helical coil is used to simultaneously braze the manifold......
(Part Fabrication Services)
From this Article:
A dual six turn split helical coil is used to simultaneously braze the manifold......
(Industrial Heaters and Heating Elements)
From this Article:
Induction is used to braze a thin copper oval tube to a brass fitting at 1400 º F and to cap the other end of the copper tube with a brass plate....
(Manufacturing Equipment and Components)
From this Article:
Induction is used to braze a thin copper oval tube to a brass fitting at 1400 º F and to cap the other end of the copper tube with a brass plate....
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating enables brazing the cap and tube to be completed at a rate of 15 seconds per part while delivering consistent joint quality in a safer environment which a torch often can't offer......
(Part Fabrication Services)
From this Article:
Induction heating enables brazing the cap and tube to be completed at a rate of 15 seconds per part while delivering consistent joint quality in a safer environment which a torch often can't offer......
(Industrial Heaters and Heating Elements)
From this Article:
With the recommended coil configuration, the cycle time turned out to be 25% less than what the client was targeting, resulting in increased production efficienc; a good braze joint was formed, and...
(Manufacturing Equipment and Components)
From this Article:
With the recommended coil configuration, the cycle time turned out to be 25% less than what the client was targeting, resulting in increased production efficienc; a good braze joint was formed, and...
(Industrial Heaters and Heating Elements)
From this Article:
To heat a tungsten carbide ball and steel rod that acts as a spring to 1300 ºF (704 ºC) within five seconds for a brazing application to create a part that governs the armature position in a motor...
(Manufacturing Equipment and Components)
From this Article:
To heat a tungsten carbide ball and steel rod that acts as a spring to 1300 ºF (704 ºC) within five seconds for a brazing application to create a part that governs the armature position in a motor...
(Industrial Heaters and Heating Elements)
From this Article:
A two-turn helical coil is used for brazing the assembly. Two different bonding agents are tested for the brazing application. The first bonding agent used is braze paste. The assembly is heated to...
(Part Fabrication Services)
From this Article:
A two-turn helical coil is used for brazing the assembly. Two different bonding agents are tested for the brazing application. The first bonding agent used is braze paste. The assembly is heated to...
(Industrial Heaters and Heating Elements)
From this Article:
A three turn helical coil is used to braze the carbide to the shaft. The steel shaft is fluxed and the braze shim placed on top. The carbide tip is fluxed and placed on top of the shim, lining up the...
(Part Fabrication Services)
From this Article:
A three turn helical coil is used to braze the carbide to the shaft. The steel shaft is fluxed and the braze shim placed on top. The carbide tip is fluxed and placed on top of the shim, lining up the...
(Manufacturing Equipment and Components)
From this Article:
A three-turn helical coil is used to braze the carbide to the stainless steel shaft. A silver solder washer is placed over the post on the shaft, the carbide is placed on the washer and flux is...
(Industrial Heaters and Heating Elements)
From this Article:
Induction completed the carbide brazing process more rapidly than an oven, delivering heat exactly where it's needed, operating instant on/instant off......
(Part Fabrication Services)
From this Article:
Induction completed the carbide brazing process more rapidly than an oven, delivering heat exactly where it's needed, operating instant on/instant off......
(Industrial Heaters and Heating Elements)
From this Article:
In this copper brazing process, induction offers more precise, repeatable heating than current flame process.........
(Manufacturing Equipment and Components)
From this Article:
In this copper brazing process, induction offers more precise, repeatable heating than current flame process.........
(Industrial Heaters and Heating Elements)
From this Article:
Previously using a torch, but not getting uniform quality and concerned about operator safety, induction allows customer to improve their process by reducing the brazing of the seam down to 15-30...
(Manufacturing Equipment and Components)
From this Article:
Previously using a torch, but not getting uniform quality and concerned about operator safety, induction allows customer to improve their process by reducing the brazing of the seam down to 15-30...
(Industrial Heaters and Heating Elements)
From this Article:
A three-turn helical coil is used to heat the base of the assembly. The copper uprights and two braze shims are placed in the grooves in the base and black flux is applied......
(Manufacturing Equipment and Components)
From this Article:
A three-turn helical coil is used to heat the base of the assembly. The copper uprights and two braze shims are placed in the grooves in the base and black flux is applied......
(Industrial Heaters and Heating Elements)
From this Article:
The client had been using a torch, which took 50 seconds instead of 30; induction increased repeatability and in turn boosted part quality. Also, there is no open flame which makes it a safer method...
(Part Fabrication Services)
From this Article:
The client had been using a torch, which took 50 seconds instead of 30; induction increased repeatability and in turn boosted part quality. Also, there is no open flame which makes it a safer method...
(Industrial Heaters and Heating Elements)
From this Article:
The proposed system is capable of heating a wide variety of tube assemblies, is light enough to be used on a cart and is able to meet the client's time/productivity objectives......
(Manufacturing Equipment and Components)
From this Article:
The proposed system is capable of heating a wide variety of tube assemblies, is light enough to be used on a cart and is able to meet the client's time/productivity objectives......
(Industrial Heaters and Heating Elements)
From this Article:
Induction is proposed to replace a hand-operated flame process requiring operator training and expertise. Induction heating delivers a precise, repeatable and reliable process. Improved joint quality...
(Material Fabrication and Processing Services)
From this Article:
Induction is proposed to replace a hand-operated flame process requiring operator training and expertise. Induction heating delivers a precise, repeatable and reliable process. Improved joint quality...
(Industrial Heaters and Heating Elements)
From this Article:
Heating a 0.437" (11.1 mm) outside diameter magnetic steel tube and steel mating assembly to temperature for a brazing application to create an oil tube for the railroad industry......
(Manufacturing Equipment and Components)
From this Article:
Heating a 0.437" (11.1 mm) outside diameter magnetic steel tube and steel mating assembly to temperature for a brazing application to create an oil tube for the railroad industry......
(Industrial Heaters and Heating Elements)
From this Article:
To heat a nickel sleeve and a copper mast for a brazing application to create a pitot tube for the aerospace industry......
(Part Fabrication Services)
From this Article:
To heat a nickel sleeve and a copper mast for a brazing application to create a pitot tube for the aerospace industry......
(Industrial Heaters and Heating Elements)
From this Article:
A single position pancake style coil is used to generate the required heating for the application. Solder paste is applied to the assembly around the joint area.......
(Industrial Heaters and Heating Elements)
From this Article:
Heating took 30 seconds (or less), which can't be matched when using a torch. This client was using an old induction system from another vendor, and the Ambrell system provided considerably faster...
(Part Fabrication Services)
From this Article:
Heating took 30 seconds (or less), which can't be matched when using a torch. This client was using an old induction system from another vendor, and the Ambrell system provided considerably faster...
(Industrial Heaters and Heating Elements)
From this Article:
By using induction to braze the part and by doing the braze under a hydrogen atmosphere, the customer can produce brazed parts with no oxidation....
(Industrial Heaters and Heating Elements)
From this Article:
Customer is currently outsourcing this application. By bringing in-house they will save on inventory build up, transportation cost, time to customer and money....
(Industrial Heaters and Heating Elements)
From this Article:
Induction results in faster heating than a torch with faster, multi-part heating to increase output......
(Manufacturing Equipment and Components)
From this Article:
Induction results in faster heating than a torch with faster, multi-part heating to increase output......
(Industrial Heaters and Heating Elements)
From this Article:
Heating took less than 30 seconds, is highly repeatable and there is no open flame, clear benefits over flame heating.It is a safer method of heating than torch heating......
(Part Fabrication Services)
From this Article:
Heating took less than 30 seconds, is highly repeatable and there is no open flame, clear benefits over flame heating.It is a safer method of heating than torch heating......
(Manufacturing Equipment and Components)
From this Article:
Induction delivers improved quality and repeatability; client was using a torch and induction offered more precise, repeatable heating. In addition, this allowed the client to achieve the targeted...
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating enabled the brazing process to be completed within 30 seconds. The client was using a torch, and induction offers superior repeatability with no open flame and delivering heat only...
(Manufacturing Equipment and Components)
From this Article:
Induction heating enabled the brazing process to be completed within 30 seconds. The client was using a torch, and induction offers superior repeatability with no open flame and delivering heat only...
(Industrial Heaters and Heating Elements)
From this Article:
A two-turn helical coil is used for brazing the assembly. Two different bonding agents are tested for the brazing application. The first bonding agent used is braze paste......
(Part Fabrication Services)
From this Article:
A two-turn helical coil is used for brazing the assembly. Two different bonding agents are tested for the brazing application. The first bonding agent used is braze paste......
(Manufacturing Equipment and Components)
From this Article:
A five turn pancake coil is used to braze the piston valve and steel plate. The assembly was heated for 10 minutes to flow the braze and join the two pieces......
(Industrial Heaters and Heating Elements)
From this Article:
A five turn pancake coil is used to braze the piston valve and steel plate. The assembly was heated for 10 minutes to flow the braze and join the two pieces......
(Industrial Heaters and Heating Elements)
From this Article:
To heat a steel rod and housing to 1400 ºF (760 ºC) within 30 seconds for a brazing application to create an assembly for a sensor......
(Manufacturing Equipment and Components)
From this Article:
Induction heating is used to braze a steel connector onto a steel tube to create a hydraulic component. ......
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating is used to braze a steel connector onto a steel tube to create a hydraulic component......
(Industrial Heaters and Heating Elements)
From this Article:
Client is unhappy with the results from MIG welding, which drove them to look at induction as an alternative process. Induction heating proves to be a fast, repeatable heating method for the...
(Manufacturing Equipment and Components)
From this Article:
Client is unhappy with the results from MIG welding, which drove them to look at induction as an alternative process. Induction heating proves to be a fast, repeatable heating method for the...
(Part Fabrication Services)
From this Article:
To increase production, a multi-position coil was recommended so multiple parts could be heated while maintaining a cycle time of 55 seconds, delivering consistent joint quality, which a torch often...
(Manufacturing Equipment and Components)
From this Article:
A five turn helical coil is used to braze the assembly. The parts are assembled and placed in the coil. Power is applied and a braze stick is used to braze the two parts in 25-30 seconds......
(Industrial Heaters and Heating Elements)
From this Article:
For this aluminum bicycle tube brazing application, induction heating delivers more repeatable and consistent results, while cutting client's heating time in half when compared to using a torch......
(Material Fabrication and Processing Services)
From this Article:
A four turn split helical coil is used to heat the steel assembly to 1400ºF (760ºC) for 85 seconds. The coil design allows for the steel fitting to expand away from the steel tube which allows braze...
(Industrial Heaters and Heating Elements)
From this Article:
The process currently takes 60 seconds per joint. The customer is currently using a torch to complete the braze joints. They wish to improve repeatability for a better process......
(Part Fabrication Services)
From this Article:
Customer is replacing flame with induction to braze/solder these parts. While they are not looking to increase their production, they are looking for a repeatable and reliable process......
(Manufacturing Equipment and Components)
From this Article:
Induction heating achieves superior process repeatability when compared to a brazing torch and a more predictable aerospace parts which enhances quality.....
(Manufacturing Equipment and Components)
From this Article:
The coil allows heating at the best possible efficiency which reduces the cycle time and the conducted heat along the brass tubes....
(Industrial Heaters and Heating Elements)
From this Article:
This smaller assembly was fluxed and placed into the induction
heating coil. A braze pre-form was placed onto the tube and
the induction power was turned on. After 28 seconds the braze
pre-form had...
(Manufacturing Equipment and Components)
From this Article:
Blocks are fluxed and braze shims are sandwiched between the toothed carbide inserts and wells in the steel. A two-turn helical coil is used to heat the assembled part....
(Manufacturing Equipment and Components)
From this Article:
The cutter was held in a vice and the coil was presented to heat the assembly. A ceramic rod was used to press the
carbide tip onto steel cutter during brazing....
(Manufacturing Equipment and Components)
From this Article:
The copper tube (1/8"/3.2mm) is inserted into the flared copper tube (1/4"/6.4mm). Two braze rings are placed on the copper tubes and the power is applied.......
(Manufacturing Equipment and Components)
From this Article:
A three-turn helical coil is used to heat the slip ring. Power is applied for 25 minutes to bring the ring up to brazing temperature. The slip ring is then held at temperature as the self locating 52...
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating provides much faster process time compared to the current process of using gas to braze each joint individually, reduced energy cost and even distribution of heating...
(Industrial Heaters and Heating Elements)
From this Article:
The proposed process met the client's time objective, and is faster than oven heating....
(Manufacturing Equipment and Components)
From this Article:
The client wanted to heat three parts concurrently, and this process allowed up to five parts to be heated concurrently......
(Manufacturing Equipment and Components)
From this Article:
Induction brazing is a repeatable process that isn't as labor intensive as a flame often is. The process can heat the assembly rapidly and more energy-efficiently than a torch without the safety risks...
(Manufacturing Equipment and Components)
From this Article:
Due to the use of a higher power system, speed expectations were exceeded and improved over the client's previous method, which was torch heating......
(Industrial Heaters and Heating Elements)
From this Article:
With the 10kW Ambrell EASYHEAT power supply, the part can be heated to temperature in 35 seconds. With a four-position coil, the per-part process time is just nine seconds....
(Material Fabrication and Processing Services)
From this Article:
With the 10kW Ambrell EASYHEAT power supply, the part can be heated to temperature in 35 seconds. With a four-position coil, the per-part process time is just nine seconds....
(Part Fabrication Services)
From this Article:
The customer is replacing a flame process which can burn away the thin flange at the joint area and create scrap parts. By switching to induction for this application the customer is decreasing their...
(Industrial Heaters and Heating Elements)
From this Article:
Braze two parts to a coupling with an outside diameter of 0.5" (13 mm) to create a medical tool. The client's goal was to braze both parts concurrently as quickly as possible with maximum...
(Industrial Heaters and Heating Elements)
From this Article:
Customer is currently using flame brazing in a large facility for this application and will gain safety benefits with induction such as no hazardous fumes or open flames. Customer came to Ambrell...
(Manufacturing Equipment and Components)
From this Article:
Customer is currently using flame brazing in a large facility for this application and will gain safety benefits with induction such as no hazardous fumes or open flames. Customer came to Ambrell...
(Industrial Heaters and Heating Elements)
From this Article:
A ceramic tube is placed inside the coil to isolate the copper wire from the copper coil and to allow the copper wire to flow smoothly through the coil. Power runs continuously to anneal at a rate of...
(Manufacturing Equipment and Components)
From this Article:
A three-turn channel coil is used to anneal 4 pistons running though the coil at a rate of 1" per second while the 4 parts reach 225 ºF and are annealed in 40 seconds....
(Industrial Heaters and Heating Elements)
From this Article:
A three turn channel coil 19" (48.26cm) long is used to anneal 4 pistons running though the coil with a distance of 6" (15.24cm) between centers......
(Industrial Heaters and Heating Elements)
From this Article:
Automotive manufacturers are constantly searching for cost-effective production technologies......
(Manufacturing Equipment and Components)
From this Article:
Automotive manufacturers are constantly searching for cost-effective production technologies......
(Manufacturing Equipment and Components)
From this Article:
A special steel tube and coil combination is used to build an induction heating oven to cure the fiber on a continuous basis. The ceramic fiber travels in an alumina tube inside a hot steel tube....
(Coating Services and Finishing Services)
From this Article:
A four turn helical pancake coil is used to heat the end of the copier roller assembly. The assembly is heated 90 seconds to cure the adhesive....
(Industrial Heaters and Heating Elements)
From this Article:
A four turn helical pancake coil is used to heat the end of the copier roller assembly. The assembly is heated 90 seconds to cure the adhesive....
(Manufacturing Equipment and Components)
From this Article:
A four turn helical pancake coil is used to heat the end of the copier roller assembly. The assembly is heated 90 seconds to cure the adhesive....
(Industrial Heaters and Heating Elements)
From this Article:
A double channel coil is used for the ink drying application. Fifteen bottle caps are placed inside the coil and power is applied for 3 seconds to dry the ink....
(Manufacturing Equipment and Components)
From this Article:
A double channel coil is used for the ink drying application. Fifteen bottle caps are placed inside the coil and power is applied for 3 seconds to dry the ink....
(Coating Services and Finishing Services)
From this Article:
Induction heating provides improved distribution of heat, much faster cure time than heat plates previously used, much faster production rate and hands-free heating that involves no operator skill for...
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating provides faster curing times, increased production, reduced energy cost, localized heating, no damage to adjoining components, decreased production losses (reduction of downtime and...
(Manufacturing Equipment and Components)
From this Article:
Induction heating provides faster curing times, increased production, reduced energy cost, localized heating, no damage to adjoining components, decreased production losses (reduction of downtime and...
(Industrial Heaters and Heating Elements)
From this Article:
The goal of the process is to quickly and cleanly remove the can lid and to pour out paint to reformulate. Induction enabled rapid removal of the paint can lids......
(Material Fabrication and Processing Services)
From this Article:
The goal of the process is to quickly and cleanly remove the can lid and to pour out paint to reformulate. Induction enabled rapid removal of the paint can lids......
(Manufacturing Equipment and Components)
From this Article:
Induction heating process is more environmentally-friendly without the use of noxious chemicals......
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating provides highly accurate placement of heat (no effect to surrounding components), faster and more efficient process and even distribution of heating...
(Industrial Heaters and Heating Elements)
From this Article:
A four-turn two-position helical coil is used to debond the inserts from the plastic. The coil is placed against the manifold and power is applied to the two inserts for 15 seconds to soften the...
(Manufacturing Equipment and Components)
From this Article:
A four-turn two-position helical coil is used to debond the inserts from the plastic. The coil is placed against the manifold and power is applied to the two inserts for 15 seconds to soften the...
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating provides minimal, if any, damage to parts process, is more environmentally-friendly without use of noxious chemicals and delivers even distribution of heating......
(Part Fabrication Services)
From this Article:
Induction heating provides minimal, if any, damage to parts process, is more environmentally-friendly without use of noxious chemicals and delivers even distribution of heating......
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating provides hands-free heating that involves no operator skill for manufacturing, reduced energy consumption, consistent and repeatable results and even distribution of heating...
(Metals and Alloys)
From this Article:
Induction brazing is a process in which two or more materials are joined together by a filler metal that has a lower melting point than the base materials using induction heating. And it's true that...
(Material Fabrication and Processing Services)
From this Article:
Harden a selected area on an 18"(457.2mm) bed knife blade
for a reel type lawn mower. The hardness desired is between
45 to 55 Rockwell C, and should be measured 0.062"(1.6mm)
from the cutting edge....
(Manufacturing Equipment and Components)
From this Article:
The coil design enabled the part to be raised into the heating coilfrom the bottom. The design was also made to ensure it will work well within the customer's current setup......
(Industrial Heaters and Heating Elements)
From this Article:
Induction is used in a process to harden a steel pipe segment to improve wear-resistance. Disappointed with low quality levels in a previously outsourced process, the customer uses induction to bring...
(Part Fabrication Services)
From this Article:
A five turn helical coil is used heat the screw threads. The screw is placed in the coil, heat is applied for 8 seconds to achieve a 2" long zone at the required hardness......
(Manufacturing Equipment and Components)
From this Article:
A single turn helical coil is used to heat the gear. The gear is placed on a spindle and rotated at 300-350 RPM's......
(Industrial Heaters and Heating Elements)
From this Article:
A single turn helical coil is used to heat the gear. The gear is placed on a spindle and rotated at 300-350 RPM's......
(Industrial Heaters and Heating Elements)
From this Article:
Heat a block of Haynes nickel alloy from 600 ºF (316 ºC) to 1600 ºF (871 ºC) in order to collect data on the crack growth rate for an aerospace application....
(Lab Thermal Processing)
From this Article:
Heat a block of Haynes nickel alloy from 600 ºF (316 ºC) to 1600 ºF (871 ºC) in order to collect data on the crack growth rate for an aerospace application....
(Manufacturing Equipment and Components)
From this Article:
A three turn helical coil is used for the wire stripping process. The litz wire bundle is placed in the coil for 3 seconds to strip the lacquer 0.75" (19mm) from the end of the bundle. The wire bundle...
(Industrial Heaters and Heating Elements)
From this Article:
A need to increase volume and quality of parts production led to the choice of an induction process over flame. Handling is minimized and continuity is assured with the precision delivery of heating...
(Part Fabrication Services)
From this Article:
A need to increase volume and quality of parts production led to the choice of an induction process over flame. Handling is minimized and continuity is assured with the precision delivery of heating...
(Industrial Heaters and Heating Elements)
From this Article:
This in-line system enables the client to heat plates with significantly different thicknesses, while the feed-rate varies considerably based on the thickness of the part. Induction is the fastest...
(Part Fabrication Services)
From this Article:
This in-line system enables the client to heat plates with significantly different thicknesses, while the feed-rate varies considerably based on the thickness of the part. Induction is the fastest...
(Industrial Heaters and Heating Elements)
From this Article:
A tubular carbon susceptor is held within an atmospherecontrolled quartz chamber. Induction is used to heat the susceptor......
(Part Fabrication Services)
From this Article:
A nine turn "Dog Bone" style coil is used for the flow-melting process. The tin coated carbon steel plate is placed in the coil for 1.34 seconds to uniformly reflow the tin coating......
(Industrial Heaters and Heating Elements)
From this Article:
Induction delivers a dramatic reduction in heating time, enabling a significant increase in production while providing a more energy-efficient heating method than furnace heating......
(Part Fabrication Services)
From this Article:
Induction delivers a dramatic reduction in heating time, enabling a significant increase in production while providing a more energy-efficient heating method than furnace heating......
(Industrial Heaters and Heating Elements)
From this Article:
The top 1" (25 mm) portion of the plastic coated wire was placed inside the helical coil and heating began. The top turn rapidly started to heat and the plastic melted after about 10 seconds of...
(Manufacturing Equipment and Components)
From this Article:
The top 1" (25 mm) portion of the plastic coated wire was placed inside the helical coil and heating began. The top turn rapidly started to heat and the plastic melted after about 10 seconds of...
(Industrial Heaters and Heating Elements)
From this Article:
To heat a copper end cap to temperature for a wax reflow application; the end product is a temperature stat and the client is looking to cut their heating time in half......
(Industrial Heaters and Heating Elements)
From this Article:
The client was using a torch, and operator error was slowing the heating. The repeatability of induction enables improved throughput while in this process it is a more efficient heating method than...
(Part Fabrication Services)
From this Article:
The client was using a torch, and operator error was slowing the heating. The repeatability of induction enables improved throughput while in this process it is a more efficient heating method than...
(Industrial Heaters and Heating Elements)
From this Article:
Heat a nanoparticle solution to get it to increase at least 40 ºC for medical research/laboratory testing...
(Lab Thermal Processing)
From this Article:
Heat a nanoparticle solution to get it to increase at least 40 ºC for medical research/laboratory testing......
(Manufacturing Equipment and Components)
From this Article:
Customer is currently cutting holes in the rubberized material without heat and is having a problem with the pins sticking. By adding heat to the process the ticking is eliminated....
(Part Fabrication Services)
From this Article:
The customer currently uses electric ovens that run 24 hours a day, 5 days per week and their primary concern is to save on the energy cost of heating the parts in the ovens......
(Manufacturing Equipment and Components)
From this Article:
To heat a steel ball on a pin to 212 ºF (100 ºC) for insertion into a nylon joint cup assembly to create automatic suspension ball studs......
(Industrial Heaters and Heating Elements)
From this Article:
The grenade was then placed inside the coil and power was turned on. After just two seconds the painted indicated, meaning the part achieved 800 °F (427 °C)......
(Part Fabrication Services)
From this Article:
The grenade was then placed inside the coil and power was turned on. After just two seconds the painted indicated, meaning the part achieved 800 °F (427 °C)......
(Heating and Cooling Equipment)
From this Article:
Induction heating provides controllable and repeatable heat pattern that keeps material in liquid form, the technology is environmentally friendly, delivering even distribution of heating . The...
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating provides controllable and repeatable heat pattern that keeps material in liquid form, the technology is environmentally friendly, delivering even distribution of heating . The...
(Part Fabrication Services)
From this Article:
Induction heating provides precise and accurate placement of heat without affecting surrounding areas, much faster process time, from hours to minutes, repeatable and consistent results and even...
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating delivers heat directly into the wire, saving energy and time, easy integration into production line, improving throughput, precise control of heat and even distribution of heat...
(Manufacturing Equipment and Components)
From this Article:
Within 35 seconds the center band of the bracelet turned black. The client had been using a torch, but looked to induction due to speed, safety and repeatability......
(Industrial Heaters and Heating Elements)
From this Article:
Given the significantly faster heating time, induction improves throughput in this process and is a more efficient heating method than hot plate heating......
(Part Fabrication Services)
From this Article:
Given the significantly faster heating time, induction improves throughput in this process and is a more efficient heating method than hot plate heating......
(Industrial Heaters and Heating Elements)
From this Article:
Induction offers uniform heating, which flame does not offer, is more efficient than flame and can rapidly melt the materials...
(Manufacturing Equipment and Components)
From this Article:
Induction offers uniform heating, which flame does not offer, is more efficient than flame and can rapidly melt the materials...
(Industrial Heaters and Heating Elements)
From this Article:
A need to increase volume and quality of parts production led to the choice of an induction process over flame....
(Part Fabrication Services)
From this Article:
Innovation: Ambrell's Applications Lab was able to solve a problem that a competitor couldn't solve, which is a key benefit when purchasing induction solutions from Ambrell......
(Part Fabrication Services)
From this Article:
Temperature indicating paint was applied to the part for testing purposes. The part was then placed into the induction heating coil and the power was turned on. In just under 30 seconds, the part...
(Heating and Cooling Equipment)
From this Article:
Induction heating provides faster cycle times and extended tool life with preheat step, hands-free heating that involves no operator skill for manufacturing......
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating provides faster cycle times and extended tool life with preheat step, hands-free heating that involves no operator skill for manufacturing......
(Industrial Heaters and Heating Elements)
From this Article:
An eight turn helical coil is used to heat the vials. 0.0625 thick insulation is wrapped around the vial and the vial is placed in the coil. The optical temperature probe is inserted into the vial...
(Manufacturing Equipment and Components)
From this Article:
An eight turn helical coil is used to heat the vials. 0.0625 thick insulation is wrapped around the vial and the vial is placed in the coil. The optical temperature probe is inserted into the vial...
(Heating and Cooling Equipment)
From this Article:
Induction is a targeted, precise heating method with instant on/off, saving users energy and it is a flameless heating method, so it provides employees with a cooler, lower-risk working environment......
(Material Fabrication and Processing Services)
From this Article:
Induction offers dramatically faster heating compared to ultrasonics which means dramatically increased production rates. Induction is highly repeatable and easy-to-integrate into manufacturing...
(Manufacturing Equipment and Components)
From this Article:
A twenty turn helical coil is used to heat the chain. The chain is fed through the coil at a rate of 1 meter per minute to reach the desired 1760 ºF (960 ºC) for the tempering process......
(Industrial Heaters and Heating Elements)
From this Article:
The client was using a torch, which took five minutes; induction takes just one minute, which means an improved production rate and, unlike a torch, induction heating is precise and repeatable......
(Material Fabrication and Processing Services)
From this Article:
The client was using a torch, which took five minutes; induction takes just one minute, which means an improved production rate and, unlike a torch, induction heating is precise and repeatable......
(Industrial Heaters and Heating Elements)
From this Article:
Induction is evaluated to replace an oven/batch process. Advantages include reduced heating/cooling ramp times and floor space requirements......
(Industrial Heaters and Heating Elements)
From this Article:
To reach a temperature of around 300 F requires a minimal amount of power....
(Seals)
From this Article:
Hermetic sealing is the process of creating a container of some sort that is airtight. That means that any material in the container, whether it's a gas, liquid, or solid, will not leak from the...
(Industrial Heaters and Heating Elements)
From this Article:
The coil heats quickly so that the heat does not travel to heat sensitive components in the case......
(Industrial Heaters and Heating Elements)
From this Article:
Induction forging is a process in which an induction heating system preheats metals and presses them into shape using a hammer or press. The applications for induction forging vary greatly, but before...
(Industrial Heaters and Heating Elements)
From this Article:
In the last post, we started to discuss what induction forging is and how the process works. Understanding the process from start to finish helps when determining whether certain applications of...
(Industrial Heaters and Heating Elements)
From this Article:
In the last two posts, we started an in-depth discussion regarding, "What is induction forging?" and "How does forging work?" However, understanding the applications for induction forging requires...
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating has many uses and applications, one of which involves the process of induction hardening. The top three benefits of induction hardening are fast heating cycles, accurate heating...
(Industrial Heaters and Heating Elements)
From this Article:
In the last post, we answered some questions regarding how does induction hardening work. However, understanding the processes in full, as well as the many benefits it provides, is the key to choosing...
(Part Fabrication Services)
From this Article:
If you're wondering, "why should I use induction soldering?" then you've come to the right place. Induction soldering is an induction process in which two separate pieces are fused together using a...
(Manufacturing Equipment and Components)
From this Article:
Induction heating provides, strong threaded connection, fast, accurate and repeatable heating, ability to heat very small areas within precise production tolerances and even distribution of heating...
(Industrial Heaters and Heating Elements)
From this Article:
Lead ingots are placed inside the ceramic tube which is inside the coil. Different size ingots are melted at specified power, voltage and frequencies......
(Industrial Heaters and Heating Elements)
From this Article:
The 16 gram slug of steel is placed into the coil and supported with a ceramic rod. When the sample is melted the part changes shape to an inverted tear drop....
(Industrial Heaters and Heating Elements)
From this Article:
A four turn helical coil is used to heat the crucible. The crucible is wrapped with a layer of insulation and placed into the coil....
(Industrial Heaters and Heating Elements)
From this Article:
Induction is used with a single turn coil encapsulated in custom blocks sealing the tube. Two tubes are placed between the coil blocks and a 7lb (3.2kg) load is applied to the top of the coil....
(Material Fabrication and Processing Services)
From this Article:
A single-turn solenoid coil is placed around the assembled beer keg and heated for 35 seconds as the keg is rotated......
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating provides hands-free heating that involves no operator skill, even distribution of heating and localized application of energy...
(Material Fabrication and Processing Services)
From this Article:
A threaded brass rod holds the insert during the two second heating cycle. The process is repeatable and can be integrated into a production process......
(Manufacturing Equipment and Components)
From this Article:
A threaded brass rod holds the insert during the two second heating cycle. The process is repeatable and can be integrated into a production process......
(Industrial Heaters and Heating Elements)
From this Article:
To heat a magnetic steel insert for a metal-to-plastic insertion application for a supplier to an engine manufacturer....
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating achieves the client's targeted speed/production rate and opens up the possibility of preheating while welding......
(Part Fabrication Services)
From this Article:
Induction heating achieves the client's targeted speed/production rate and opens up the possibility of preheating while welding......
(Part Fabrication Services)
From this Article:
Induction heating achieves an identical result consistently, and is a more efficient heating method, each of which are advantage over torch heating...
(Industrial Heaters and Heating Elements)
From this Article:
The assembly was placed 1 mm above the coil. The entire assembly was heated to 1652 ºF (900 ºC) in 16 seconds. Heat was generated in the bottom of the part, and
heat was conducted to the entire...
(Material Fabrication and Processing Services)
From this Article:
The client wanted to cut the cycle time it was getting from a torch in half, and the Ambrell induction process was able to meet that goal......
(Manufacturing Equipment and Components)
From this Article:
Induction heated the part to temperature quickly in a far more efficient method than an oven, heating only the parts of the rod that required heating......
(Industrial Heaters and Heating Elements)
From this Article:
Preheat a steel plate prior to forging to create a hoe head with the goal of increasing production compared to preheating with a gas furnace....
(Manufacturing Equipment and Components)
From this Article:
Preheat a steel plate prior to forging to create a hoe head with the goal of increasing production compared to preheating with a gas furnace....
(Manufacturing Equipment and Components)
From this Article:
Induction uniformly heats the large billet and the client's longer 15 foot billets quickly to 1800C......
(Manufacturing Equipment and Components)
From this Article:
The end result is a preheating process that allows the part to move quickly to the welding step while meeting all quality requirements...
(Industrial Heaters and Heating Elements)
From this Article:
Higher quality end product vs. using an open flame convection furnace. Ovens are sensitive to ambient temperature and humidity variations and tend to produce uneven results...
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating provides uniform heat distribution over the wheel, precise control of heating pattern and reduced energy costs...
(Manufacturing Equipment and Components)
From this Article:
The steel axle was painted with temperature indicating paint and a thermocouple was attached to the part......
(Part Fabrication Services)
From this Article:
To preheat two copper bars to temperature within 30 seconds; the client is looking to replace a competitor's 5kW induction heating system that is delivering unsatisfactory results......
(Industrial Heaters and Heating Elements)
From this Article:
A fifteen turn helical coil with ceramic insert is used to preheat the 15" (381 mm) section of steel bar stock......
(Manufacturing Equipment and Components)
From this Article:
A fifteen turn helical coil with ceramic insert is used to preheat the 15" (381 mm) section of steel bar stock......
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating provides hands-free heating that involves no operator skill for manufacturing, configurable heating profiles, faster process times and even distribution of heating......
(Part Fabrication Services)
From this Article:
Induction heating provides hands-free heating that involves no operator skill for manufacturing, configurable heating profiles, faster process times and even distribution of heating......
(Manufacturing Equipment and Components)
From this Article:
Induction does a superior job penetrating the pin when compared to a torch, which is critical to
preheating for welding and enables fast heating which can boost production compared to torch heating...
(Industrial Heaters and Heating Elements)
From this Article:
Induction is effective heating steel rods to 2100 ºF (1149 ºC) evenly across their length in 25 seconds. This innovative solution employs eight coils to heat eight rods to the desired temperature in a...
(Industrial Heaters and Heating Elements)
From this Article:
The client targeted an aggressive cycle time, achieve thanks to our process design and the efficiency of induction heating; fast heating means greater manufacturing throughput......
(Part Fabrication Services)
From this Article:
The client targeted an aggressive cycle time, achieve thanks to our process design and the efficiency of induction heating; fast heating means greater manufacturing throughput......
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating provides:
* Increased production rates
* Repeatable, reliable & consistent heat without flame.
* Hands free heating that involves no operator skill for manufacturing...
(Industrial Heaters and Heating Elements)
From this Article:
Filter modules are assembled on the fixture with ring gasket. Pressure is applied to the modules, modules are rotated and induction heating is started. After 10-12 seconds, heating is halted and the...
(Manufacturing Equipment and Components)
From this Article:
Processing with induction heat saves power and time. The complete tube does not have to reach the desired temperature as it does when heating with an oven....
(Industrial Heaters and Heating Elements)
From this Article:
Using induction heating to heat the bore of a hardened spur steel gear to shrink fit onto a gear motor shaft. This is part of a chair for the disabled....
(Industrial Heaters and Heating Elements)
From this Article:
A four-turn helical internal coil is used to heat the gear bore. The coil is inserted into the gear bore and power is applied for 90 seconds to reach the required 400 ºF (204 ºC) and expand the gear...
(Part Fabrication Services)
From this Article:
A four-turn helical internal coil is used to heat the gear bore. The coil is inserted into the gear bore and power is applied for 90 seconds to reach the required 400 ºF (204 ºC) and expand the gear...
(Industrial Heaters and Heating Elements)
From this Article:
A three-turn helical coil is used to heat the steel valve seat. The steel valve seat is placed in the coil and heated for 50 seconds to enlarge the center hole & drop the carbide ring in for the...
(Manufacturing Equipment and Components)
From this Article:
The customer was using a torch, which can lead to inconsistent part quality. Induction's precise heating means the client can count on consistent results in their process...
(Industrial Heaters and Heating Elements)
From this Article:
The customer currently uses electric ovens that run 24 hours a day, 5 days per week and their primary concern is to save on the energy cost of heating the parts in the ovens......
(Industrial Heaters and Heating Elements)
From this Article:
A twenty-turn helical coil is used to heat the chain. The chain is fed through the coil at a rate of 1 meter per minute to reach the desired 1760 ºF (960 ºC) for the tempering process... ...
(Industrial Heaters and Heating Elements)
From this Article:
The client currently uses an electric oven and the heating time is two hours, so at 60 seconds, the time savings with induction is very significant......
(Part Fabrication Services)
From this Article:
The client currently uses an electric oven and the heating time is two hours, so at 60 seconds, the time savings with induction is very significant......
(Manufacturing Equipment and Components)
From this Article:
The customer was using a cold press, but it was creating part defects. This was resolved with induction heating: the process took just two minutes compared to 40 minutes and they were able to achieve...
(Industrial Heaters and Heating Elements)
From this Article:
A six turn helical coil is used to heat the connecting rod for 13 seconds. The coil is perpendicular to the axis of the bore to promote even heating around the circumference. The connecting rod is...
(Part Fabrication Services)
From this Article:
A three turn helical coil is used to heat the steel valve seat. The steel valve seat is placed in the coil and heated for 50 seconds to enlarge the center hole & drop the carbide ring in for the...
(Part Fabrication Services)
From this Article:
A three turn helical coil is used to heat the aluminum pulley. The pulley is heated to 464 ºF (240 ºC) in 20 seconds to expand the inner diameter and then the inner bearing is inserted to form the...
(Part Fabrication Services)
From this Article:
Induction heating provides repeatable results, reduced cycle time, lower consumables cost and even distribution of heating......
(Material Fabrication and Processing Services)
From this Article:
A twenty-turn helical coil is used to heat the chain. The chain is fed through the coil at a rate of 1 meter per minute to reach the desired 1760 ºF (960 ºC) for the tempering process... ...
(Manufacturing Equipment and Components)
From this Article:
Induction heating delivers reduced solder time, even distribution of heating and improved joint-to-joint consistency ......
(Electronics and Microelectronics Manufacturing)
From this Article:
A two-turn helical coil is used to heat 3 spacers at once. Power is supplied for 30 seconds to melt the solder preforms on the three spacers and create a solder joint without over-heating the board....
(Electronics and Microelectronics Manufacturing)
From this Article:
Induction heating provides repeatable consistent results in all three areas soldered at the same time, not individually. Faster process time, increased production and even distribution of heating......
(Electrical Distribution and Protection)
From this Article:
For this grounding lug soldering application, induction delivers consistent result is achieved each time and does not present a flame, so it helps create a safer, cooler working environment than other...
(Valves)
From this Article:
The heating process was completed within 12 seconds, faster than the client's gas torch and more reliably. Without flame, induction helps create a safer, cooler working environment....
(Motors)
From this Article:
High intensity heat must be applied to the joint area for this application so that thermal conduction of the copper does not sink away the heat delivered from the induction process....
(Manufacturing Equipment and Components)
From this Article:
Induction heating provides pinpoint accuracy, delivering heating only to joint; does not
affect surrounding components...
(Electrical and Electronic Contract Manufacturing)
From this Article:
Induction heating delivered a higher quality joint, is more energy efficient than the outdated system that the client was using......
(Manufacturing Equipment and Components)
From this Article:
To heat a coaxial antenna assembly to 600°F within 2 seconds for a soldering application. The goal to improve on an existing procedure with a soldering iron which required 10 to 15 seconds......
(Part Fabrication Services)
From this Article:
Induction proved faster than the client's previous heating torch process. It is also is a repeatable heating process, so the client gets superior results and is more energy efficient than torch...
(Industrial Heaters and Heating Elements)
From this Article:
Current hand-soldering process results in uneven, non-uniform joints and requires long production times. Induction delivers uniform, quality joints by generating heat within the end-plate and...
(Manufacturing Equipment and Components)
From this Article:
Soldering a nickel plated steel cover onto a nickel plated steel EMI filter housing without damaging the RF circuit......
(Part Assembly Services)
From this Article:
Induction heating delivers non-contact energy-efficient heat without flame, resulting in repeatable and consistent results......
(Part Fabrication Services)
From this Article:
A multi turn pancake coil is used to heat the bottom of the aluminum spotlight housing. The LED housing was not available so this application is done with temperature sensing paint to determine the...
(Industrial Heaters and Heating Elements)
From this Article:
The heating process is completed within 15 seconds with consistent results without the use of flame, creating a safer, cooler working environment......
(Manufacturing Equipment and Components)
From this Article:
Among the benefits induction brings to this process are the elimination of a crimp process, while more reliable connections are made with faster process times....
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating provides reduced production cost, faster process time, hands-free heating that involves no operator skill for manufacturing......
(Manufacturing Equipment and Components)
From this Article:
Induction heating provides reduced production cost, faster process time, hands-free heating that involves no operator skill for manufacturing......
(Industrial Heaters and Heating Elements)
From this Article:
Induction's precision heating ensures repeatable results and less damage to surrounding substrates while demonstrating reduced heat loss and lower energy usage......
(Part Fabrication Services)
From this Article:
Induction's precision heating ensures repeatable results and less damage to surrounding substrates while demonstrating reduced heat loss and lower energy usage......
(Industrial Heaters and Heating Elements)
From this Article:
To heat multiple joints on flex circuit strips to 180-200°F within seven seconds for a soldering application....
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating provides rapid localized heat only where needed, repeatable, consistent results with clean, controllable joints......
(Part Fabrication Services)
From this Article:
Induction heating provides rapid localized heat only where needed, repeatable, consistent results with clean, controllable joints......
(Industrial Heaters and Heating Elements)
From this Article:
Heat multiple joints on solar flex circuit strips to 500°F (260ºC) within ten seconds for a soldering application......
(Part Fabrication Services)
From this Article:
Heat multiple joints on solar flex circuit strips to 500°F (260ºC) within ten seconds for a soldering application......
(Industrial Heaters and Heating Elements)
From this Article:
Solder three brass connectors one at a time in a solar panel junction box without affecting the components in the junction box......
(Part Fabrication Services)
From this Article:
Solder three brass connectors one at a time in a solar panel junction box without affecting the components in the junction box......
(Part Fabrication Services)
From this Article:
Soldering three fuse caps simultaneously to reflow lead free solder and make a joint between the fuse cap and fuse wire guide......
(Industrial Heaters and Heating Elements)
From this Article:
Soldering soda lime glass metal edged windows to steel time indicator housings ......
(Part Fabrication Services)
From this Article:
Soldering soda lime glass metal edged windows to steel time indicator housings ......
(Industrial Heaters and Heating Elements)
From this Article:
Customer is currently using a soldering iron & individually touching each soldering point which is producing inconsistent results and quality issues. By using induction heating the customer produces...
(Industrial Heaters and Heating Elements)
From this Article:
Induction offers uniform heating, which flame does not offer, is more efficient than flame and can rapidly melt the materials......
(Manufacturing Equipment and Components)
From this Article:
Induction offers uniform heating, which flame does not offer, is more efficient than flame and can rapidly melt the materials......
(Industrial Heaters and Heating Elements)
From this Article:
Induction heating enables precise application of heat, faster process time and production rates and the ability to be incorporated into existing production lines...
(Industrial Heaters and Heating Elements)
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The speaker screen was placed over the induction coil and the power was turned on. The screen heated to the desired temperature within just one second......
(Part Fabrication Services)
From this Article:
The speaker screen was placed over the induction coil and the power was turned on. The screen heated to the desired temperature within just one second......
(Metals and Alloys)
From this Article:
As of now, we've learned about a number of different heat treatment processes involving metal, including induction heating, induction hardening, and induction brazing. However, annealing is another...
(Material Fabrication and Processing Services)
From this Article:
Brazing, which can be done with induction, is a process in which two or more materials are joined together by a filler metal that has a lower melting point than the base materials. Various industries...
(Industrial Heaters and Heating Elements)
From this Article:
While induction heating is not a new technology, it is a green technology. It does not consume fossil fuels, nor does it produce any hazardous emissions or carbon dioxide (CO2). When compared to gas...