What’s causing condensation in electric actuators?

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3 Easy Steps to Prevent Condensation in Electric Actuators
Unwanted condensation in/on electrical goods can have severe consequences. Metal parts, even stored in warehouses can corrode or suffer surface damage as a result of condensation. Inside an actuator enclosure it can damage critical components that impair product quality or productivity of the equipment, possibly leading to a breakdown. How can such a potential problem be solved?

What’s causing condensation in electric actuators?
When the temperature of an object is at or below the dew point temperature of the air around the object, condensation will form on that particular object. A simple definition of dew point temperature would be the temperature at which water vapor, when cooled, will begin to condense into a liquid. It is the most used humidity parameter when talking about condensation. The dew point can be calculated from a given relative humidity and temperature.

For instance, let’s consider the following conditions: an electric actuator is in a room where the air is 60°F and the relative humidity is 75%. If the temperature inside the electric actuator gets to 52°F or lower, condensation will start to form inside the actuator

How to anticipate condensation in actuators?
The best way to anticipate condensing conditions is to take air measurements in the area the actuator is meant to be installed and to then determine the actuator dew point. As the dew point temperature approaches, the condensation will start to form inside the actuator.

Preventing condensation inside an electric actuator?
This goal can be reached by:

  1. Controlling and regulating the air temperature and relative humidity in the area the electric actuator is in, in order to keep the actuator above its dew point temperature.
  2. Installing a heater inside the electric actuator.
  3. Equipping the actuator enclosure with a breather to prevent humidity from not remaining inside.

 

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Indelac Controls, Inc. (ICI)
Indelac Controls, Inc. (ICI) manufacturers a full line of quarter turn rotary electric actuators used for valve and damper automation. Founded in 1986, Indelac was incorporated as an “S” corporation on November 30, 1987. ICI takes pride in being a family owned and operated electric actuator manufacturer for over 32 years. All of ICI’s production is based in Northern Kentucky, though you can find our products in all 50 U.S. states and on 6 continents around the world. At Indelac, we are one big motivated family, and our family is dedicated to advancing the technology we use, along with our employees'expertise in a constant effort to better serve our customers'automation requirements. Our upgraded facility continues to utilize state-of-the-art machinery throughout the manufacturing process assuring the highest possible quality using American made products. Indelac's main goal as an electric actuator manufacturer is to design, develop, and manufacture a high quality electric actuator at a competitive price, while maintaining on-time delivery. ICI’s product line consists of electric actuators with torques ranging from 100 lb-in output torque through 27,300 lb-in output torque, as well as offering an array of controls for ordinary on/off controls, to sophisticated process control applications.