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Supplier: Master Bond, Inc.
Description: Master Bond EP39MAOHT is a two component, thermally conductive, electrically insulative epoxy for bonding, sealing, coating, potting and encapsulation. Its low exotherm makes it well suited for large castings and potting applications. It withstands rigorous thermal cycling, vibration and
- Applied Thickness / Gap Fill: 0.002 to 0.004 inch
- Viscosity: 3,000 to 6,000 cP
- Use Temperature: -100 to 400 F
- Tensile Strength (Break): 4,000 to 6,000 psi
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Supplier: ELANTAS North America LLC
Description: The use of electricity in electrical machines and devices is not possible without a customized insulation system. In addition, sensitive electronic components must be protected against mechanical stress and environmental influences. We have developed the best solution to meet these requirements.
- Features: Conformal Coating, Encapsulating / Potting, Impregnating Varnish (Dip, Trickle, Vacuum)
- Form / Shape: Film / Sheet, Liquid
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Supplier: Master Bond, Inc.
Description: With a glass transition temperature exceeding 180°C, UV25 offers impressive thermal stability over the broad service temperature range of -60°F to +500°F. This one part, fast curing, moderate viscosity UV curable system bonds well to glass, surface treated metals, plastics such as polycarbonates,
- Viscosity: 7,000 to 11,000 cP
- Use Temperature: -60 to 500 F
- Coeff. of Thermal Expansion (CTE): 27.779999999999998 to 30.560000000000002 µin/in-F
- Tensile Strength (Break): 7,000 to 8,000 psi
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Supplier: ELANTAS North America LLC
Description: enamel, impregnating resins, potting compounds, casting resins, conformal coatings, adhesives, and specialty epoxy products used in hi-temp applications used for a number of electrical, industrial, automotive, aerospace and civil applications.
- Use Temperature: 356 F
- Thermal Conductivity: 0.15 to 0.2 W/m-K
- Coeff. of Thermal Expansion (CTE): 83.33333333333333 to 172.22222222222223 µin/in-F
- Elongation: 70 %
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Supplier: Master Bond, Inc.
Description: Formulated for medical electronic applications, Master Bond EP62-1LPSPMed is a biocompatible two part epoxy that has a an ultra low viscosity. This makes it makes it ideal for use in underfill, impregnation and porosity sealing applications, while it also performs well in bonding, coating or
- Applied Thickness / Gap Fill: 0.002 to 0.006 inch
- Viscosity: 150 to 300 cP
- Use Temperature: -452.47 to 400 F
- Coeff. of Thermal Expansion (CTE): 22,222,222.22222222 to 25,000,000 µin/in-F
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Supplier: Master Bond, Inc.
Description: Master Bond Polymer System EP19HT is a storage stable one component liquid epoxy resin system for durable, high performance adhesive/sealants, impregnates and liners. It features remarkably long shelf life and excellent storage characteristics at ambient temperatures yet cures readily at
- Use Temperature: -60 to 400 F
- Tensile Strength (Break): 10,200 psi
- Elongation: 3.5 %
- Dielectric Strength: 790 kV/in
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Supplier: Sauereisen, Inc.
Description: Sauereisen Electric Resistor Cement No. 78 is an ideal electrical refractory cement for coating resistors, coils, electric heating elements, furnaces, and embedding resistance wire. It replaces insulating varnish, enamel, mica, etc. The cement is also available in powder form known as
- Use Temperature: 2,600 F
- Tensile Strength (Break): 325 psi
- Dielectric Strength: 1.3 to 51.00000000000001 kV/in
- Dielectric Constant (Relative Permittivity): 3.4 to 4.5
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established a leading international position for itself and is the world‘s leading manufacturer of wire enamels, impregnating resins and casting materials. This makes ELANTAS the preferred supplier for the electrical insulation industry and the main supplier to large international customers (read more)
Browse Encapsulants and Potting Compounds Datasheets for ELANTAS North America LLC -
that ELANTAS has production facilities around the world, the division has established a leading international position for itself and is the world‘s leading manufacturer of wire enamels, impregnating resins and casting materials. This makes ELANTAS the preferred supplier for the electrical (read more)
Browse Casting Resins Datasheets for ELANTAS North America LLC -
coating focusing on protective, floor and anti-friction coatings. Here ELANTAS is offering a comprehensive portfolio of chemistries for special coating applications such as polyamideimides, hydrolyzed polyamideimides, silicone-modified polyester resins, saturated polyesters, epoxies (read more)
Browse Resins and Compounds Datasheets for ELANTAS North America LLC -
and processes, and the fact that ELANTAS has production facilities around the world, the division has established a leading international position for itself and is the world‘s leading manufacturer of wire enamels, impregnating resins and casting materials. This makes ELANTAS the preferred (read more)
Browse Conformal Coatings Datasheets for ELANTAS North America LLC -
product line consists of advanced adhesives, sealants, coatings, potting/encapsulation compounds and impregnation resins. Each compound is designed to meet specific application needs and requirements. Master Bond manufactures over 3,000 grades of specially designed formulations. We also offer replacements for competitors’ discontinued products. (read more)
Browse Epoxy Adhesives Datasheets for Master Bond, Inc. -
development of insulating materials and processes, and the fact that ELANTAS has production facilities around the world, the division has established a leading international position for itself and is the world‘s leading manufacturer of wire enamels, impregnating resins and casting materials. This (read more)
Browse Conformal Coatings Datasheets for ELANTAS North America LLC -
reactive diluents offer non-volatile characteristics. These products provide a significant reduction in emissions compared to varnishes and monomer containing unsaturated polyester resins. Depending on the method of application, whether trickle, roll-dip, dip, UV-dip or vacuum pressure impregnation (read more)
Browse Electrical and Electronic Resins Datasheets for ELANTAS North America LLC -
reactive diluents offer non-volatile characteristics. These products provide a significant reduction in emissions compared to varnishes and monomer containing unsaturated polyester resins. Depending on the method of application, whether trickle, roll-dip, dip, UV-dip or vacuum pressure impregnation (read more)
Browse Polyester Resins Datasheets for ELANTAS North America LLC -
: Wire enamels Impregnating resins High voltage systems Flexible insulation Casting & potting materials Protective coatings Thermal management materials (read more)
Browse Industrial Coatings Datasheets for ELANTAS North America LLC -
, the division has established a leading international position for itself and is the world‘s leading manufacturer of wire enamels, impregnating resins and casting materials. This makes ELANTAS the preferred supplier for the electrical insulation industry and the main supplier to large (read more)
Browse Electrical and Electronic Resins Datasheets for ELANTAS North America LLC
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Trickle impregnation of small motors
The trickle impregnation method of coating the wind- ings of electrical components with resin has become the predominant means of impregnating armatures and sta- tors due to the advantagesthe trickle method has over the conventional “dip and bake”process.
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Trickle impregnation of small motors
Trickle impregnation is a method of coating the windings of armature and stator components with a solventless polyester or epoxy resin .
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Industrial Coatings
• Vacuum-pressure impregnation (VPI) involves using a vacuum or other means to create pressure to drive resins or coatings into a surface after a dip or trickle coating application.
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A scientific approach to coating motor windings with “heatless-cure” trickle coating
The "Heatless-Cure" trickle coating process provides the means of controlling all of the process variables, so they can be engineered for each product to maximize motor performance. The unique ability of this process to fill the slots with resin is greater than any other, including VPI (vacuum-pressure- impregnation ).
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Trickle impregnating with polyester resin to maximize the quality of wound components in high volume production lines
Having outlined the advantages and suitability of polyester resins for trickle or drip impregnation proc- esses,itwouldbeinvidiousnottomentionsomeof their disadvantages, all of which can be successfully over- comewithout toomuch difficulty.Thoseresinscontain- ing styrene give off a powerful smell, but if a high density … … shrinkage,but this can be compensated for by reducing the thickness of the coat on the outer …
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Reducing motor costs through chemistry
The resins, often referred to as "varnishes,"are applied by dipping, vacuum or trickling the resin over the coil to provide penetration through "wicking." Dipping processes are messy and coat the entire assembly causing dimensional changes. Vacuum impregnation is usually reserved for larger motors with taped coils.
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“Heatless-cure” coating of electrical windings-update '95
Weiss, "Heatless Trickle Coating for the Insulation of Electrical Windings" 6) John M. DiCarlo, "Chemically Cured Resins For Improved Impregnating Techniques", 1992 ELECTRICAL MANUFACTURING & COIL WINDING, pp. 283-287.
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Varnish and resin usage with various motor constructions
2) Trickle 3) RollThrough 4) Vacuum Pressure Impregnation 5) Total encapsulation Dip and bake processing is one of the most basic ways to apply varnish or resin . The process as the name implies involves dipping the parts to be coated in a'tank of resin …
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Considerations for Rotating Low-Voltage Machine Insulation Designs
… DMD or NMN laminate may be chosen for the insulation of starter- motor field coils, whereas an NMN laminate is typical for alternator stator-coil insulation; a choice of impregnation technique implies a trickle or roller dip resin ; finally, a support resin … … selected from PET film, DMD, or NMN, and the phase insulation from the same or coated glass.
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Axial Flux Permanent Magnet Brushless Machines
… methods are used to secure the conductors of electrical machines in place: dipping the whole component into a varnish-like material, and then baking off its solvent, trickle impregnation method, which uses heat to cure a catalyzed resin which is dripped onto … The solid conductor wire (usually copper) is coated with a heat and/or solvent activated adhesive.
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