Precision Machining

Service Detail from Impro Industries USA, Inc.

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We are a leading provider of precision CNC machined components. We specialize in manufacturing high-complexity, performance-critical components for a diverse group of industries, including automotive, hydraulics, aerospace, medical, and energy. Serving companies worldwide, we operate precision CNC machining facilities in four locations across three continents, and we are committed to providing products that exhibit the very highest caliber of quality at a competitive cost and with timely delivery.

We leverage the best equipment and CNC machining technologies to manufacture parts with remarkably tight tolerances. With our multi-axis, multi-tasking CNC machining setups, we carry out simultaneous, rapid-cycle CNC machining to consistently produce high-accuracy parts with excellent surface finishes. We obtain micro-grade tolerances on tiny components as well as those with dimensions up to 40.0" in length x 40.0" in width x 20.0" in height and from 0.1" to 20.0" in diameter. Materials we commonly machine include alloy steel, stainless steel, superalloys, titanium, aluminum, tool steel, and copper alloys. We produce complex machined parts from bar stock, plate, ingots, billets, forgings, and castings.

As a vertically integrated manufacturer, we offer heat treating services as well as a comprehensive range of surface treatments. We place a strong emphasis on quality and operate a state-of-the-art measurement, inspection, and NDT testing department. Along with precision metrology equipment for dimensional measurement and surface inspection, we are a fully equipped for materials testing. Our precision machining services are ISO 9001, IATF/TS 16949, AS 9100, and ISO 13485 certified, and our special processes are NADCAP accredited.

With our production versatility, we easily process prototype runs, customized short runs, or high volume production runs. Typical products include hydraulic spools, sleeves, pistons, engine fuel injectors, and other parts with demanding quality criteria. For more information about our precision CNC machining services, or to request a quote, contact us directly.

Machining Processes

Boring

Broaching

Contour Turning

Counterboring

Drilling

External Threading

Facing

Form Turning

Gear Hobbing

Grinding

Internal Forming

Internal Threading

Knurling

Milling

Reaming

Spline

Straight Turning

Taper Turning

Tapping

Thread Milling

Equipment Capabilities

4 Axis Multi-Spindle

5 Axis Multi-Spindle

6 Axis Multi-Spindle

Bar Feeding

Computer Numerical Control (CNC) Control Capabilities

Computer-Aided Design (CAD) Design Services

Computer-Aided Manufacturing (CAM) Programming Services

Swiss Lathe

Milling

Machinery Axis

2

3

4

5

7

Fixturing

Three-jaw chuck

Four-jaw chuck

Pallets

In-House Fixturing & Tooling

Part Diameter

Min

_______0.01 ____ft

_______0.1_ ____in

_______0.0025 __m

_______0.25 ____cm

_______2.5_____mm

 

Max

________1.7 ____ft

________20_____in

________0.5   ___m

________50_____cm

________500____mm

 

Part Length

Min

_______0.004___ft

_______0.04____in

_______0.001___m

_______0.1_____cm

_______1     ____mm

 

Max

_____3.4 _______ft

_____40________in

_____1_________m

_____100_______cm

_____1000______mm

 

Part Width

Min

_______0.004___ft

_______0.04____in

_______0.001___m

_______0.1_____cm

_______1      ____mm

 

Max

________2____ft

______ _24____in

_______  0.6______m

______60____cm

______   600____mm

 

Part Height

Min

_______0.004 ___ft

_______0.04 ____in

_______0.001 ___m

_______0.1   ____cm

_______1      ____mm

 

Max

______1.7   _____ft

______20  ______in

______0.5   _____m

______50    _____cm

______500      ___mm

 

Maximum Part Weight/Maximum Lifting Capacity

 

____220________lbs

 

Tolerances

Straightness :   ± _0.0005mm_____

Concentricity:  ± _0.0025mm_____

Diameter (outer/inner):  ± ___0.000003____ in

Diameter (outer/inner):  ±  _0.00000075___ m

Length (over _10__ in):  ± __ 0.0004  ______ in

Length (over _0.254 m):  ± __0.00001______ m

Inspection

CMM

Gages

Infrared

Inline

Laser

Magnetic

Magnetic Particle

Parts Sorting 

Penetrant

PMI

Robotic

Ultrasonic

Video

Visual

 

Materials (Metals)

Alloy Steels

Aluminum

Brass

Bronze Alloys

Carbon Steel

Copper

Iron

Magnesium

Molybdenum

Nickel 

Stainless Steel

 

Titanium

 

Materials (Exotic & Precious Metals)

Inconel

Superalloys

 

Secondary Services Offered

Assembly

Drilling

Deep Hole Drilling

Tapping

Threading

Broaching

Counter Sinking

Pressing

Milling

Reaming

Welding

Plating

Passivating

Etch and Chromating

Heat Treating

Centerless Grinding

Anodizing

 

Production Volume

Min: ____10_________

Max: ____10000000__

Prototype

Low Volume

High Volume

Blanket Orders

Lead Times

Min: ___Three days      _

Max: ___Twenty weeks_

Quoted on job by job basis

Emergency services available

Rush Services Available