Automated inventory management systems are the way of the future. But to maximize efficiency and minimize maintenance, it’s highly recommended to leave installation to experienced professionals.

Electricians play an important part in the setup of level sensors. They can also assist customers with the assembly of a SmartSilo package that includes BinCloud® software. 

“Sensor setup is one time you shouldn’t practice your DIY skills,” said Nathan Grube, BinMaster Regional VP. “A licensed electrician can save customers from future headaches such as dropped readings, loss of connectivity or a power system overload. Installing multiple sensors and software in one visit can take your dollar even further.”

Consider these two scenarios...

Delta Company wanted radar sensors on each of their three silos. They installed radars one at a time, every other month. After all radars were operational, Delta then decided to automate three conveyors with point level rotaries. Delta’s total cost of equipment and installation was 30% higher than it needed to be. It took extra service calls, call-out fees, mileage, invoices, scheduling, and financial oversight. 

Omega Company also has three silos, each with a conveyor. Omega’s electrician suggested a one-day installation for all radars and rotaries. As a result, Omega’s total costs were minimal. They realized immediate ROI with accurate silo measurements, reduced manual work, and continuous reports on BinCloud. Their electrician also suggested future setup of Vendor Managed Inventory, which would allow truck drivers and bulk material suppliers to take on inventory and order fulfillment on Omega’s behalf with a simple remote login. This would create even more time savings for Omega’s team.

Many electricians have experience working with bins, silos, and tanks. Level sensors require power and a wired or wireless network to bring data to a control room or the cloud. A licensed electrician can perform system setup correctly, safely, and efficiently.

Their expert recommendations can help customers make the most of their sensors, time, and budget. Through proper planning and strategic thinking, electricians might suggest combining multiple services into one visit, saving customers from added travel expenses and call-out fees, and requiring less time for setup and cleanup.

BinMaster level sensor systems are modular and scalable, and by anticipating future needs, customers can save big on installation. 

The components of a SmartSilo package may include:

• Continuous Level Sensors such as radars, SmartBobs®, or ultrasonic sensors for consistent level measurements at user-preset intervals
• Point Level Indicators like rotaries, vibrating rods, or capacitance probes for reliable high-, mid-, and low-level alerts
• Bulk Material Inventory Software such as BinCloud® to offer visibility into inventory levels, both on-site and remotely
• On-Site Displays that provide a quick glimpse into material levels for on-site workers, drivers, and operators
• Flow and Aeration Products to ensure material flow, detect plugged chutes, and prevent material from building up along vessel walls

As industrial needs shift toward automation, the demand for reliable electricians will grow. By familiarizing themselves with SmartSilo systems, electricians can get ahead of the curve and maximize each site visit with knowledgeable installation and great recommendations. 

Plus, customers can rest assured knowing that setup is done right the first time. That means less time spent troubleshooting and more time exploring their new leading-age level measurement technology.

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