What is interlaced wave spring?

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An interlaced wave spring is a type of multi-turn wave spring in which two or more individual wave springs are wound together (interlaced) simultaneously to form a single, unified spring structure.

?? Key Characteristics:

  • Tightly integrated turns: Unlike stacked springs, interlaced wave springs have overlapping waves formed during the coiling process, not assembled afterward.

  • Higher load capacity: They provide greater spring force than a single-layer wave spring due to the multiple intertwined layers.

  • Compact design: Delivers high load in a relatively short working height, ideal for space-limited applications.

  • Better stability: Compared to stacked single-layer springs, interlaced designs eliminate alignment issues and reduce shifting under dynamic loads.

?? Typical Applications:

  • Bearing preload in automotive and aerospace

  • High-load connectors

  • Mechanical seals

  • Tight axial space assemblies requiring high spring force

  • Effectively provides increased loading capacity and greater fatigue resistance
  • Alternative to peaks versus troughs when higher loads are needed
  • Substitute to a Nested Spirawave when higher free height or delection is needed

Let me know if you’d like diagrams or comparisons with other wave spring types (like laminated or nested).