Many plants lose more time to changeovers than they realize. It’s not just the physical adjustments, it’s dialing in settings, running test batches, and waiting for everyone to be confident enough to hit full speed. Designing lines for fast, repeatable changeovers, with clear recipes and minimal manual tinkering, has a huge impact on true OEE and on-time delivery.
That... (read more)

Looking to speed up lip balm production without sacrificing fill accuracy? The ProSys LB‑30/60 lip balm filler is designed specifically for high‑efficiency filling into standard lip balm sticks and similar small packages. It combines precise temperature control with consistent fill volumes to help brands maintain product quality, minimize waste, and keep lines running smoothl... (read more)

Tube filling should not be your bottleneck. ProSys tube fillers have the flexibility to run a variety of tube sizes and styles. Combination metal and plastic capability, hot air sealing, and custom seal and trim profiles help you switch quickly between SKUs without sacrificing presentation on the shelf. (read more)

ProSys announces acquisition to complement existing filling lines and to grow common market shares. (read more)

If your filling line is “good enough,” it might be holding you back. Legacy equipment often limits speed, flexibility, and the range of products you can run efficiently. (read more)

Whether it's cosmetics, pharmaceuticals, adhesives, sealants, lubricants, or food, we’ve helped producers in these industries scale with accuracy, repeatability, and faster changeovers. Ready to modernize your filling lines? (read more)

Inline mixing is reshaping how manufacturers handle high-mix, low-volume production, letting them customize products at the point of fill instead of pre-mixing every variant in separate batches.
By blending a single base with multiple additives in real time, ProSys Fill’s Custom Mix CMX System helps producers run more SKUs from fewer base formulas, cutting changeover time, ta... (read more)

The TN-30 hot melt filler gives cosmetic and personal care brands an efficient way to automate tin filling and cooling without a large production line or big footprint. As demand rises for balms, salves, and poured candles in metal tins, compact hot melt systems, like the TN-30, help manufacturers move from manual ladling to repeatable, GMP-friendly processes.​
The TN-30 is de... (read more)

When speed and precision define your production goals, the ProTrac Tube Filler sets the standard for high-volume, high-quality tube packaging.
1️⃣ Dual-Station Speed & Versatility
With twin filling and closing heads, ProTrac achieves output rates up to 220 tubes per minute across plastic and laminate tubes. Fast, flexible, and built for your product line.
... (read more)

ProSys is making headlines! The ProSys RS8 Airless Pump Filler is setting a new benchmark in automated airless pump filling technology for industries such as cosmetics and pharmaceuticals.

Read more about this advanced solution in Converter Magazine (read more)

New High-Speed VCF Chub Filler for Precision Packaging. Easy Maintenance and Reduced Downtime for Processors Handling Viscous Products (read more)

ProSys Fill LLC. has designed and manufactured manual, semiautomatic and fully automated filling equipment since 1985. Our systems are designed for filling cartridges, squeeze tubes, syringes, rigid and custom containers. We have served the Cosmetic, Pharmaceutical, Chemical, Adhesive, Sealant and Grease industries for over 40 years. We are a global supplier of filling systems with sales... (read more)

Boost production, cut downtime, and make every run count with the ProSys Fill VCF Chub Filler.

Designed for processors tackling tough, viscous products, this vertical filling system delivers precision fills up to 40 cycles per minute while self-leveling tech keeps your packages looking sharp and consistent. Operators benefit from fast, ergonomic changeovers and simplified cleaning... (read more)

In food and beverage production, every second of uptime counts. Stalled filling equipment can quickly cascade into lost product, missed delivery schedules, and rising costs.

Downtime doesn’t just stop production, it can mean:
- Product loss if ingredients or containers spoil
- Missed output targets and delayed shipments
- Higher labor and maintenance costs fro... (read more)

Is your production line running at peak efficiency?

With ProSys high-speed filling systems, you’ll boost throughput, minimize downtime, and keep production moving.
-Fast changeovers enable multiple product runs per shift
-Servo drive with recipe recall slashes setup time
By eliminating bottlenecks in the filling process, plants can unlock hidden capacity and m... (read more)

Filling systems with speeds up to 120 per minute for various container options. (read more)

In-line mixing can relieve your pain. Compact, efficient and allows production of a base product then process smaller volumes. (read more)

ProSys is your one-stop shop for your packaging machinery needs. Reliable, flexible, accurate and made in the U.S. Filling machines are designed to work with 10, 14 and 30 oz cartridges and work with a variety of closing options. (read more)

Flex Fill 120 Hot Melt Filler – to 120 Per Minute. Automatic hot melt filling line to fill, cool, and cap deodorant sticks and other hot melt applications at a machine cycle rate of up to 120 PPM. Watch the video. (read more)

• Inconsistent volumes can lead to rejected product, frustrated customers, and regulatory headaches.
• Excessive product waste cuts into your margins and adds unnecessary material costs.
• Rework, cleanups, and downtime reduce overall line efficiency and strain your workforce.

As production demands grow and margins tighten, these risks become more than jus... (read more)

Short on floor space but big on productivity goals?
ProSys compact filling systems, like the TN 30 Hot Melt Filler, deliver high performance in a small footprint, perfect for contract packagers and fast-growing brands.
See how compact doesn’t mean compromise (read more)

The True Cost of Filling Equipment: Why Upfront Savings Can Lead to Long-Term Losses & How to Choose the Right Supplier

When manufacturers invest in filling equipment, the decision often comes down to price. However, focusing solely on upfront costs can lead to significant long-term expenses that outweigh the initial cost savings. Total Cost of Ownership (TCO) is the tr... (read more)

In manufacturing, turnkey packaging systems streamline production by integrating various packaging processes into a cohesive line.
ProSys offers such systems tailored for different container types, including syringes, cartridges, and tubes, achieving speeds up to 300 units per minute. These comprehensive solutions enhance efficiency, reduce downtime, and ensure consistent product q... (read more)

As demand grows for faster turnarounds and more product variety, contract manufacturers are under pressure to be more agile than ever.
In the tube filling industry, that means investing in ultra-flexible systems. Machines that can quickly adapt between brands, formats, and fill volumes with minimal downtime. All-in-one solutions that handle filling, sealing, and coding in a single f... (read more)

In high-mix production environments, efficiency and flexibility are critical. Traditional batch processing can lead to excess waste and downtime when switching between formulations.
The ProSys Fill CMX System solves this challenge by enabling high-volume production of a base product while allowing precise blending of up to 12 different additives. This modular approach reduces waste... (read more)

Sustainable practices are becoming essential in every industry, including packaging. By integrating ProSys automated filling solutions, companies can reduce waste and improve efficiency, contributing to a greener future. Our systems optimize the use of materials, ensuring that every drop counts.
Discover how implementing sustainable technology can benefit your bottom line while pro... (read more)

ProSys Fill Highlights the Flex Fill 30 Hot Melt Filler to Maximize Efficiency and Flexibility

ProSys Fill, LLC, a leader in the design and manufacturing of automated filling equipment, highlights the Flex Fill 30 (FF30) Hot Melt Filler, a high-efficiency solution designed to optimize production in the cosmetics and personal care industries. Designed and manufactured by Pro... (read more)

ProSys Highlights RT60 Tube Filling and Sealing System

ProSys Fill, LLC, a leader in the design and manufacturing of automated filling equipment, highlights the RT60 tube filling and sealing system. This medium speed unit is capable of filling up to to 70 tubes per minute, making it an efficient solution for pharmaceutical, cosmetics, and food applications, as well as those... (read more)

Airless pump systems protect sensitive formulas by preventing contamination and minimizing product waste. Proper filling is essential to maintain their integrity, ensuring accurate dosing and consistent performance. Precision technology is key to avoiding air entrapment and product degradation. (read more)

Filling systems play a vital role in packaging, ensuring accuracy, efficiency, and versatility across various industries. ProSys has been at the forefront of filling technology since 1985, offering a wide range of solutions for products like adhesives, cosmetics, pharmaceuticals, and more.
With expertise in filling tubes, syringes, cartridges, and custom containers, ProSys adapts t... (read more)

Inline bottle filling with intermittent motion is a precise and efficient method designed to handle various container types and sizes. This technology operates by moving bottles through a filling station in a step-by-step manner, ensuring each container is filled accurately before progressing to the next.
It's ideal for industries with medium to high production volumes, offering be... (read more)

Join ProSys Fill LLC. at PACK EXPO Southeast 2025 Booth 1811 (read more)

Hot air tube sealing transforms how products are sealed in plastic and laminate tubes. The process involves carefully controlled heating that warms the inside seal area, strategically positioning the tube, and then pressing and cooling the material to create a perfect seal.
What makes hot air sealing exceptional is its remarkable speed and versatility. From cosmetics to pharmaceutic... (read more)

Did you know that creating your favorite lip balm involves sophisticated machinery? Manufacturers rely on advanced filling systems that provide consistent quality, precise temperature control, and efficient production at scale.
At ProSys, we partner with Pendergraph Machines to bring cutting-edge lip balm hashtag#FillingTechnology. From melting to cooling, these machines ens... (read more)

Lubricants are the backbone of machinery, reducing friction, preventing wear, and boosting performance. That’s why getting the packaging just right is so crucial—because every drop counts.
Whether you're filling small containers for retail or or 14oz cartridges for industrial applications, ProSys ensures your products are packaged with precision and care. Our innovative... (read more)

In our rapidly evolving manufacturing landscape, a smart and straightforward system is transforming the production and packaging of products that come in a variety of formulations like colors, scents, and flavors. Innovative mixing systems are dramatically increasing
production flexibility and operational efficiency. They also minimize waste, reduce labor requirements, and optimize... (read more)

Single Barrel Syringe Filling: The ProSys FTP 60, ATV 20, MTS, RS & ProTrac Series are compact solutions for manual and automated filling and closing of single barrel syringes. Syringe filling machinery systems include a syringe body load station, fill station and closure stations. (read more)

Single Head Rotary Cartridge Filler – 45 to 55 Per Minute. Patented product metering system and cartridge lift mechanism for a vertical, air-free bottom up fill. (read more)

Semi-Automatic Chub Filling System – to 10 Per Minute for Sealants , Adhesives, Greases. ProSys chub / sausage filling systems are designed provide a compact and efficient choice for chub / sausage filling applications to run 5 to 32 ounce chubs / sausages. All systems are engineered to handle the special requirements of high viscosity materials (read more)

The ProTrac Airless Pump Filler from ProSys is designed for precise filling of air-sensitive products. Its airless pump mechanism keeps formulations uncontaminated, making it ideal for cosmetics and pharmaceuticals. Easy to integrate and user-friendly, the ProTrac enhances efficiency while minimizing waste (read more)

In-line mixing can relieve your pain. Compact, efficient and allows production of a base product then process smaller volumes. (read more)

The ProSys Custom Mix (CMX) Pod is a portable standalone “On Demand” inline system for automatic mixing of a base material and additives. Featuring Servo driven Base Product & Additive dosing with a process flowrate of 6 to 12 gallons per minute. The CMX POD can be adapted to feed any existing filling machinery or production line.

CMXPOD 6 – process fl... (read more)

Features:

• For Feeding Products from Pails, Drums or Tanks
• Several Pump Ratios Available
• Includes Regulator and Low Level Kit
• High Pressure Product Delivery
• Tank Mount Style Available
• Used In Conjunction with the ProSys Surge Chamber or Reservoir

ProSys automatic filling and closing systems can be configured with our Custom Mix (CMX) technology for dosing and blending a Base product and Additive(s). The “On Demand” inline CMX system is fully integrated into the fill station and control platform on any ProSys model for Cartridges, Tubes, Syringes, Air-Less Pumps, Bottles or Custom containers.

• Less P...

ProSys offers a variety of squeeze tube closing options for sealing Plastic, Laminate and Metal tubes. Plastic and Laminate squeeze tube seals include Curved Seals, Rounded Corners, Slot/Hole Punch for hanging tubes and Custom Seals for unique tube presentations. Seal patterns for Plastic and Laminate tubes are also offered in Smooth, Standard or Custom textures. Metal tube closures are... (read more)

Accuracy
Our volumetric filling system utilizes SERVO drive systems to control the main filling structure, achieving high accuracy and consistent repeatability. The systems’ program instructs the servo piston speed and stroke distance to precisely control the dosing amount. The servo system reduces the margin of error for volume accuracy to nearly zero increasing efficiency an... (read more)

ProSys specializes in custom filling and packaging lines tailored to meet the unique needs of various industries. With a focus on quality and innovation, we create efficient systems that seamlessly integrate into existing processes. Enhance your productivity and streamline operations for success with ProSys! (read more)

High Speed automatic cartridge filling and closing systems for 10.5, 14 & 30 oz fiber or plastic cartridges. Featuring horizontal load and unload or optional vertical load and unload, volumetric product metering and cartridge lift mechanisms for a vertical, air-free bottom up fill. (read more)

The ProSys advanced engineering approach creates unique solutions. (read more)

Pendergraph Machines has the capability to custom design machines and full production lines for your application. We try to integrate standard equipment when possible but can do it with custom machinery when needed.

Pendergraph Machines offers more than custom machinery. Our years of experience in machine design and product manufacturing enables us to provide support and planning... (read more)