Chemical Process Safety: Learning from Case Histories, 3rd Edition

Chapter 11: Effectively Managing Change within the Chemical Industry

Introduction

Common sense and the OSHA Process Safety Management standard require a formal method to effectively deal with change in the chemical industry. The safety designed into the original process often occurs after a multidisciplined design team agonized for the optimum arrangement of process and layout. This process safety must not be jeopardized by modification schemes of poor quality.

Here is an overall view of Management of Change complete with beneficial insights and details. This chapter:

  • offers preliminary thoughts on Management of Change (MOC)

  • stresses the development of a simple MOC system

  • provides pertinent OSHA MOC excerpts from the standard

  • proposes principles of an effective MOC system

  • defines vital MOC program terms

  • presents methods to create or improve an MOC system

  • proposes key steps for an MOC system for a medium or large facility

  • proposes alternate key steps for an MOC system for a smaller organization

  • discusses variances, exceptions and special cases of change

  • includes the acid test, Auditing the Management of Change Program

  • offers a comprehensive listing of effective supplemental references if additional resources seem desirable

Two appendices to this chapter offer additional details.

Preliminary Thoughts on Managing Change

Each location handling hazardous chemicals must develop, implement, and consistently use an effective formal method to confidently deal with change. Many vivid examples of flaws in managing change were described in previous chapters. Effective process safety equipment and procedures must not be jeopardized by cavalier workers or poor quality modification schemes.

No recipe or procedure can be devised that would...

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