Engineering Drawing for Manufacture

5.5: Geometry and tolerances

5.5 Geometry and tolerances

In many instances the geometry associated with tolerances is of significance and the geometry itself needs to be defined by tolerances such that parts fit, locate and align together correctly. Tolerances must therefore also apply to geometric features. The table in Figure 5.13 shows the commonly used geometric tolerance (GT) classes and symbols. These are a selection from ISO 1101:2002. The use of geometric tolerances is shown by three specific examples that are discussed in the detail in the following paragraph.

Features and tolerance

Toleranced characteristics

Symbols

Single features

Form tolerances

Straightness

Flatness

Circularity

Cylindricity

Single or related features

Profile of any line

Profile of any surface

Related features

Orientation tolerances

Parallelism

Perpendicularity

Angularity

Location tolerances

Position

Concentricity & coaxiality

Symmetry

Run-out tolerances

Circular run-out

Total runout


Figure 5.13: Geometric tolerance classes and symbols

Figure 5.14 shows the method of tolerancing the centre position of a hole. A 10mm diameter hole is positioned 20mm from a corner. The dimensions show the hole centre is to be 20,00 0,1mm (i.e. a tolerance of 100um) from each datum face. This means that to pass inspection, the hole centre must be positioned within a 200um square tolerance zone. However, it would be perfectly acceptable for the hole to be at one of the corners of the square tolerance zone, meaning that the actual centre can be 140um from the theoretical centre. This is not what the designer intended and GTs are used to overcome this problem.

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