Help with Isostatic Presses specifications:
Press Type
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Cold Isostatic Press | Isostatic presses utilize a chamber to compact the powder or material placed in a sealed tool, bag or other container. Cold isostatic presses (CIP) use an oil-water mixture pressurized up to 100,000 psi. Flexible rubber or plastic tooling and steel mandrels are used in CIPing. CIP applications include refractory nozzles, blocks, and crucibles; cemented carbides, isotropic graphite, ceramic insulators, tubes for special chemical applications, ferrites, metal filters, preforms, and plastic tubes and rods. | ||
Hot Isostatic Press | Hot isostatic presses (HIP) use an argon atmosphere or other gas mixtures heated up to 3000º F and pressurized up to 100,000 psi. Evacuated steel or metal cans or a sintered surface are used to contain and maintain a seal during HIPing. HIPs are used for densifying high performance ceramics, ferrites and cemented carbides, net-shape forming of nickel-based superalloys and titanium powders, compacting of high-speed tool steel, diffusion bonding of similar and dissimilar materials, and eliminating voids in aerospace castings or creep damaged blades. | ||
Other | Any unlisted, proprietary, or specialized tableting or powder press. | ||
Search Logic: | All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||
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Applications
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Abrasives / Ceramics | Equipment suitable for high hardness materials such as abrasives, ceramics, ferrites / magnetic materials, or refractories. Tableting or powder compacting presses are used for simple flat shaped parts like ceramic washers. Hot or cold isostatic presses are used to produce more complex shapes like ceramic tubes or to increase final density. | ||
Aerospace Castings | Hot isostatic presses are commonly used to eliminate internal porosity in as-cast components as well as creep induced porosity in jet engine blades or other aerospace components. | ||
Carbides / Cutting Tools | Carbide parts and cutting tools are typically fabricated with compacting equipment. The pressing and sintering process maintains a fine crystal size that improves wear resistance and toughness. Simple carbides or cutting tool shapes are processed with tableting or powder compacting presses. Hot or cold isostatic presses are used to produce more complex shapes or to increase final density. | ||
Carbon / Graphite | Carbon or graphite does not melt and must be compacted into shape along with binders for use in graphite motor brushes or battery components. | ||
Chemicals / Detergents | Equipment suitable for compaction of fertilizers, waxes, salts, or other inorganic or organic chemicals. | ||
Coal / Coke / Charcoal | Equipment for compacting or briquetting coal, coke, or charcoal. | ||
Electronic Materials | Compaction of powders to provide electronic or semiconductor materials that cannot be formed through a conventional fusion process. Also includes the compaction of electronic or semiconductor materials in a preform shape for subsequent processing. | ||
Explosives / Pyrotechnics | Gunpowder (black powder), smokeless powder, solid rocket propellants consist of mixtures of powdered binders, carbon / charcoal, sulfur, nitrates, reactive metal powders (titanium, aluminum) and/or an oxygen source (chlorates). Presses are used to form these materials into a more easily handled pellet or cylindrical form or to a specific density to control combustion. | ||
Ferrites / Magnets | Metallic or ceramic (ferrite) magnetic powders are often compacted or formed using tableting presses. Ferrites are oxide compounds of iron or other metallic elements that exhibit magnetism due to alignment of spin dipoles of shielded electrons. | ||
Fibrous Materials / Textiles | Compacting equipment for fibrous materials like cotton / cloth, synthetic / plastic, or cellulose fibers. Balers are typically used to palletize these types of materials. | ||
Food Processing | Equipment for compacting solid and liquid-solid mixtures of food products such as cocoa, salt, grain, milk, dried potatoes, apples, sugar, spices, vegetables, or other foods. | ||
Hazardous Solid Waste | Balers or other compacting equipment to process metal, paper, or other scrap materials or waste into a more compact and easy to handle form. | ||
Laboratory / Analytical | Equipment for laboratory applications such as process parameter studies, material development or for preparation of analytical samples. | ||
Mining / Ores / Minerals | Compactors for ores and minerals for subsequent transport, granulation or extraction processing. | ||
Nuclear Fuel | Nuclear fuel uranium dioxide is typically formed into cylindrical pellets that are loaded into zirconium tubes. Tableting or powder compacting presses are used for simple flat shaped parts like pellets. Hot or cold isostatic presses are used to produce more complex shapes or increase final density. | ||
Pharmaceutical / Sanitary | Equipment for pharmaceuticals or other sanitary applications. Tableting presses are commonly used to produce pills or tablets. The equipment is constructed of an easily sterilized material and is designed specifically for hygienic purposes such as medical, pharmaceutical, or food processing applications. Usually the equipment is certified by a national or international organization (USDA, FDA, etc.), but this is not required. | ||
Polymers / Plastics | Equipment for forming compacts from polymers that cannot be melted such as polytetrafluoroethylene (e.g., PTFE, Teflon®). | ||
Powdered Metals | Equipment for the compacting of alloyed or blended elemental metal powders. Tableting or powder compacting presses are used for simple flat or multilevel shaped parts like gears or cams. Hot or cold isostatic presses are used to produce more complex shapes or increase final density. Powder rolling or roll compacting equipment is used to produce continuous sheets of metals for filter applications or with multiple composition layers. | ||
Pulp and Paper | Equipment for compaction or pelletizing cellulose feeds, pulp or paper resins for production of paper, paperboard, particle board and other paper products. | ||
Refractories | Refractories are metals or inorganic materials (bonded aluminum oxide, silicon carbide) with adequate strength at elevated temperatures. Refractories typically have high melting points, modulus, hardness and abrasiveness materials making a powder fabrication route an attractive choice. Tableting or powder compacting presses are used for simple flat shaped parts like ceramic washers. Hot or cold isostatic presses are used to produce more complex shapes like ceramic tubes or to increase final density. | ||
Rubber | Balers are often used to palletize rubber, elastomeric materials, or scrap tires. | ||
Saw Dust / Biomass | Equipment for compacting woodchips, sawdust, or waste into pellets or other forms for reuse. | ||
Other | Any unlisted, proprietary, or specialized application. | ||
Search Logic: | All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||
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Maximum Pressure
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Maximum Operating Pressure | The maximum operating pressure required to reach the desired density during part production. The required pressure varies with material and part geometry. | ||
Search Logic: | User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria. | ||
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Maximum Temperature
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Maximum Operating Temperature | The maximum operating temperature developed within the press during compaction. This specification applies to hot isostatic presses and hot uniaxial presses. | ||
Search Logic: | User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria. | ||
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Chamber Diameter
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Chamber Diameter | The internal diameter of the chamber determines the maximum diameter or width capacity. Allowance must also be made for elastomeric or steel can tool wall thickness. | ||
Search Logic: | User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria. | ||
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Chamber Height
Force is applicable to tableting presses and roll compactors or briquetters. Pressure is applicable to isostatic presses.
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Chamber Height | The internal length of the chamber determines the diameter or width capacity. | ||
Search Logic: | User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria. | ||
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