Butler Automatic Inc. was founded in 1956 by Richard A. Butler, Jr. as a manufacturer of "zero speed" web splicing equipment. As the original inventor of zero speed splicing technology Butler splicing equipment redefined performance and reliability over a broad spectrum of industries and markets. Today Butler is a leading multinational manufacturer with over 16,000 units installed worldwide and continues to be the industry benchmark for quality, reliability and customer support. The company's products are used in numerous applications including packaging, sleeving, thermo-forming, over-wrapping, printing, and a variety of converting operations. Our splicers are used to manufacture many different products including, stand-up pouches, flexible pouches, film bags, paper bags, business forms, envelopes, disposable diapers, wallpaper, fiberglass insulation, and corrugated cardboard.

Flexible Packaging: Flexible packaging has become increasingly popular in the packaging industry due to its relatively low cost and excellent branding capabilities. Foods, consumer packaged goods, and other products are often packed in bags or pouches manufactured by horizontal or vertical form, fill, and seal machines. Our innovative, automatic web splicers add capacity to the form, fill and seal machines by eliminating the roll change downtime. By eliminating the downtime associated with film roll changeovers, automatic web splicers dramatically increase packaging line output and efficiency. This leads to a rapid return on your investment in automatic splicing, and to increased profitability in your packaging line.

Shrink-Sleeve Labeling: Shrink-sleeving of any type can reap the benefits of automatic splicing very quickly due to the speed at which the typical shrink sleeve machine runs. Butler has built sleeve splicing machines for use in labeling, tamper free packaging, and other applications. Automatic sleeve splicing keeps a fast running sleeving machine running through the splice cycle adding output by eliminating the downtime associated with manual splicing.

Zipper Packaging: Re-closable packaging is in a period of rapid growth, as many manufacturers realize the added value re-closable features offer consumers. This is especially true in the food industry, where a push towards re-closability has led to the implementation of a number of reseal technologies. Many methods of adding re-closable features to an existing flexible packaging line require large capital investments, but pre-applied zipper film can be an ideal tool for companies looking to make the shift to re-closable packaging without significant up-front costs. Rolls of pre-applied zipper film are less dense than traditional film roll stock, leading to fewer impressions and therefore less time between roll changes. Automatic splicing eliminates the downtime of these additional roll changes, dramatically improving the profitability of packaging with pre-applied zipper film.

Thermoformed Packaging: Thermoform and shrink film packaging are widespread, and their use is growing. These types of packaging are used in a range of applications, including food products, medical supplies, device packaging, and more. Like all forms of flexible packaging, the downtime associated with roll changes in thermoform and shrink film packaging leads to reduced output, efficiency, and profitability. Automatic web splicing technology solves the issue of roll change downtime to improve thermoform and shrink film packaging line efficiency. Our splicers are available with options like all-stainless steel construction and full wash-down capability, making it easy to improve output and profitability, even in the face of regulatory concerns.