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About

F.W. Gartner Thermal Spraying Company has been servicing virtually every industry for over 80 years. A constant effort to strive for excellence has provided their customers with a valuable resource in component repair and replacement manufacturing.

The staff at FWGTS has over 300 years of combined experience in the thermal spray field. A commitment to quality and service provides clients with:
  • increased component life expectancy
  • reduced down time
  • improved reliability
  • decreasing cost and maximizing value

FWGTS is dedicated to the quality, safety, and cost efficient service your company demands. If what you need is a dependable and highly capable partner, then Gartner is ready to be your primary service provider.

PRIMARY MARKETS

F.W. Gartner Thermal Spraying Company specializes in the application of high performance coatings in the following industries:
  • Valves
  • Power Generation
  • Petrochemical/Refining
  • Marine
  • Pulp & Paper
Whether your business utilizes common materials and practices used in the thermal spray industry, or demands a complex automated coating system, FWGTS can solve your problems.

PETROCHEMICAL/REFINING

Common components coated within this industry include:
  • Rotating Elements
  • Pistons
  • Impellers
  • Gear Boxes
  • Cylinders
  • Pumps
  • Pump Shafts
  • Heat Exchangers
  • Boilers
  • Vessels
  • Piston Rods
  • Centrifuges
  • Seal Sleeves
  • Compressor Shafts
Materials used for these components vary depending upon service conditions.

POWER GENERATION

Typical coating of hot gas path components in ground based gas and steam turbines with MCrAlY?s, TBC?s, hard facing and abradable coatings includes, but is not limited to:
  • Transition Pieces
  • Buckets
  • Combustion Liners/Baskets
  • Nozzle Segments
  • Combustion Caps
  • Fuel Nozzles
  • Seals
  • Vanes
  • Brackets and other support hardware
Compressor section corrosion/surface enhancement coatings for:
  • Diaphragms
  • Blades
  • Guide Vanes
  • Rotors

VALVES

Whether conditions warrant standard or severe service valves, the typical parts coated are:
  • Balls
  • Plugs
  • Seats
  • Stems
Materials available for application depend on exact service/environmental conditions.

MARINE

Ranging from shipping to offshore platforms, FWGTS can protect numerous components and structures from the harsh conditions associated with a marine environment. Common items coated with pure Aluminum to Tungsten Carbide are:
  • Drill Tips
  • Buoyancy Cans
  • Riser Pipes
  • Rotating Equipment
  • Well Jackets
  • Piling
  • Fender Panels
  • Tainter Gates
  • Propellers & Shafts
These items can either be coated in an FWGTS shop, at your facility, or on a remote location.

PULP & PAPER

The processes involving the manufacture and production of paper products can be extremely corrosive and erosive. FWGTS routinely coats:
  • Digesters
  • Boilers
  • Piping
  • Rollers
  • Pins
  • Drums
Most work conducted within the Pulp and Paper industry usually occurs on-site. FWGTS can mobilize to your plant on relatively short notice.

PRODUCTS/SERVICES

F.W. Gartner Thermal Spraying Company is a multi-service organization dedicated to providing single source solutions that include:
  • Thermal Spraying
  • Machining/Grinding
  • On-site Service
  • Fabrication
  • Reverse Engineering
  • CAD/CAM
  • Off-line Programming
  • Metallurgical Evaluation

THERMAL SPRAYING

Virtually every available thermal spray process is utilized at FWGTS depending on client specifications and needs. Processes readily available are:
  • High Velocity Oxygen Fuel (HVOF)
  • High Velocity Liquid Fuel (HVLF)
  • Rokide
  • Plasma
  • Spray & Fuse
  • Twin Wire Arc
  • Combustion Wire
Capabilities include:

EQUIPMENT & FACILITY LIST
Thermal Spray

BLASTING EQUIPMENT (SURFACE PREP)
1 - 20' x 20' BLAST ROOM
2 - BLAST CABINETS (SMALL)
2 - VACUUM BLASTS
1 - YARD BLAST ARM


TURNING EQUIPMENT FOR SPRAY SHOP
5 - TURNING LATHES (UP TO 60" DIA. & 20' LONG)
4 - TURN TABLES (UP TO 6'DIA.)
1 - SET OF TANK ROLLERS
1 - SET OF CENTERLESS ROLLERS

FACILITY SPACE
15,000 SQ. FT.
BLASTING EQUIPMENT (SURFACE PREP) THERMAL SPRAY EQUIPMENT
5 - J.P. 5000 H.V.O.F. SPRAY SYSTEMS
4 - JET KOTE H.V.O.F. SPRAY SYSTEMS
1 - DJ-C SPRAY SYSTEMS
1 - FST PLASMA SYSTEM
3 - PLASMA NON-TRANSFERED ARC

SYSTEMS (METCO)
3 - TWIN WIRE ARC SYSTEMS (TAFA & MILLER)
5 - COMBUSTION WIRE SYSTEMS (METCO)
4 - COMBUSTION POWDER SYSTEMS (METCO & COLMONOY)
2 - CINCINNATTI MILCRON 6 AXIS ROBOTS
1 - MOTOMAN 6 AXIS ROBOT

AUXILIARY EQUIPMENT
1 - 776 CINCINATTI MILICRON ROBOT
1 - 726 CINCINATTI MILICRON ROBOT
1 ? METCO -Y MANIPULATOR
2 - 16'X 16'X 14' ACOUSTICAL SPRAY ROOMS

MACHINING/GRINDING

Offered as a complimentary service to thermal spraying in order to minimize downtime and eliminate duplication of efforts, FWGTS can restore original dimension to OEM parts after coating. Capabilities include:

EQUIPMENT & FACILITY LIST
Machining & Grinding

LATHES:
LeBLOND 32" X 252"
RYSAN 27" x 120"
LeBLOND 32" X 312"
RYSAN 27" x 120"
MORANDO 24" x 160"
LEHMAN 42" x 72"
NATIONAL 36" x 120" (8" H/S)
SUMMIT 14'X 40"
LODGE & SHIPLEY 20" X 84"
MONARCH 20" X 72"

GRINDERS - O.D.
NORTON O.D. 42" X 240"
CYLINDRICAL-LANDIS 18" x 72"
CYLINDRICAL-LANDIS 36" x 96"
CYLINDRICAL-LANDIS 14" x 120?
CYLINDRICAL-WEB 20" X 110"

GRINDERS - I.D.
HEALD PLANETARY I.D. 101? X 54"
HEALD I.D. 20" X 16"
HEALD 74
HEALD 272
CHURCHILL PLANETARY 40" X 96"

OTHER GRINDERS
TOOL POST-DUMORE (2)
ROTARY SURFACE-HEALD

BUILDING SPACE
40,000 SQ. FT.
MILLS - HORIZONTAL & VERTICAL
5" BAR HORIZONTAL BORING MIILL
  - 42" ROTARY TABLE
  - 4 AXIS DIGITAL READ OUT
INDEX MILLlNG MACHINE
MILWAUKEE MILLING MACHINE
ACER MILLING MACHINE
BULLARD VERTICAL BORING MILL 54"
BULLARD VERTICAL BORING MILL 42"
HELICAL THREAD MILL 26" X 96"

OTHER MACHINERY
DRILL PRESSES
HYDRAULIC PRESS
STRAIGHTENING PRESS
CINCINNATI RADIAL ARM DRILL

HONING CAPABILITIES
O.D. & I.D. HONE-SUNNEN
AJAX 24" x 120"

SPECIAL SERvICES
PORTABLE GEAR PULLER
BEARING WARMER 26" X 15"
GRANITE INSPECTION TABLE 3'X 9'
HYDROSTATIC TEST STAND

LIFTING CAPACITY
10 TONS


ON-SITE SERVICES

FWGTS can duplicate virtually every spray operation available whether robotic, semi-automated or manual in the field. Experienced, knowledgeable staff is utilized for the highest level of quality, professionalism and timely job completion. If you can?t send your parts to FWGTS, FWGTS will come to you.

QA/QC

FWGTS is ISO 9002 compliant, and with complete laboratory facilities and a metallurgist on staff, their capacity to provide quality-coated parts has improved dramatically. Whether your requirements are random quality checks or a comprehensive test, FWGTS can provide the following: Sample/coupon preparation Surface profile readings Surface visual comparators for cleanliness and/or contamination Micrographic evaluation complete with computer generated photographs Bond line contamination Adhesion tests for bond and tensile strength Light Optical Digital imaging Micro-hardness Microscopy Evaluation

SAFETY & HEALTH

F. W. Gartner Thermal Spraying Company has a full time, Certified Safety and Health Official (CSHO), OSHA trainer on staff. Both management and production employees receive 10 and 30 hour outreach training in the construction and general industries. These internal efforts can be combined with the requirements of each client in order to meet or exceed safe operating expectations for on-site projects. Associated professional organizations that Gartner retains an active membership in are the ASSE, NFPA, and OSHA Southwest Education Center. At FWGTS, safety is job one.

FWGTS's philosophy regarding the environment in which we live and work is tantamount to their corporate culture. Choosing to be environmentally conscientious by developing and implementing protective materials, equipment and procedures necessary to contain, reduce or eliminate any fugitive releases, F. W. Gartner thereby ensure the protection and well being of all living creatures and their habitat. Gartner maintains any and all responsibilities concerning governmental regulatory compliance and its subsequent permits.

RESEARCH & DEVELOPMENT

F.W. Gartner Thermal Spraying Company?s continuous efforts to expand knowledge and capabilities result in application improvement and innovative solutions from abradable coatings to nano-technology. Maintaining a heightened awareness of materials, equipment and process advancements in the field of thermal spray keeps FWGTS on the cutting edge of the thermal spray industry.

Serving multiple industries allows interactive sharing of best practices, thereby giving each client the benefit of experience for maximum value. Advances in technology create a growing need for solutions to critical service environments that challenge material science. Exposure to high temperatures and adverse affects of liquids, gases and particulate solids on a substrate are a result of complex interplay of chemical action and physical forces.

Direct exposure to these environments can cause corrosion and erosion. Finding solutions and mastering these damaging physical forces demands a constant vigilance for improvements in the field of metallurgy.

At FWGTS, they not only seek out changes in thermal spraying, they embrace them. The necessary and inevitable evolution of emerging technologies is an integral part of growth here at Gartner. The company continuously explore and employ any benefits for their clientele that emerge in this dynamic industry.


Supplier Directory Categories

F.W. Gartner Thermal Spraying Co. is listed in these categories: