Help with Tube Bending and Pipe Bending Services specifications:
Capabilities
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Bending Capabilities | |||
Your choices are... | |||
CNC Bending | CNC bending machines are capable of producing tight radius bends, larger radius bends, and elliptical bends, all on the same part. | ||
Coiling | Supplier has capabilities to coil tube for heat exchangers and other applications. | ||
Hydroforming | Hydroforming equipment uses fluid pressure to form tubular ferrous or nonferrous materials to the shape of a die. This processing form allows for severe shape deformation and generally produces strong parts of uniform thickness. | ||
Hypodermic Gage | There are two different types of stainless steel tubing, hypodermic gage and fractional tubing. Fractional tubing is made to common fractional sizes (such as 1/4" OD) and specified in terms of the outside diameter and wall thickness. Hypodermic, or needle tubing is specified by gage size, which is determined by the OD and wall thickness of the tube. | ||
Mandrel / Rotary-draw | In mandrel bending, also called rotary-draw bending, a mandrel is inserted and positioned into the pipe during bending. As the pipe is bent, the mandrel is pulled through the pipe so that the shape is maintained and the bends are not deformed. | ||
Ram | Ram bending, also called pressure bending, uses a die and hydraulic ram for bending. The tube is placed in a die and the hydraulic ram, which contains the other half of the die presses into the tube to push it around the radius. | ||
Roll | Roll bending uses three powered rollers in a triangular arrangement. The center roller applies downward pressure to bend the tube. The higher the pressure, the sharper the radius. Roll bending differs from mandrel bending in that the inside of the tube is not supported. | ||
Heat Bending | Tube or pipe is heated prior to bending. In heat-induction pipe bending, an induction coil is placed around the pipe to be bent. This section of the pipe is heated to temperatures from 800 °F to 2200 °F. A bending force is then applied to the tube as it slowly passes through the induction coil. Other heat methods are also used. | ||
Sand Packing and Hot Slab Forming | Sand packing and hot-slab bending is an old process where the pipe is packed with sand, the ends capped, and the tube or pipe heated. The sand minimizes collapse and ovality of the pipe. The temperature and method of heating is may vary depending on the material. The pipe is then removed from the heat source and bent, with one end secured to a bending slab. A variation of this process is used on PVC as well as steel tubes and pipes. | ||
Thin Wall Bending | Supplier can bend tubing with a very small wall thickness. | ||
Other | Other, unlisted bending process. | ||
Search Logic: | All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||
Additional Capabilities | |||
Your choices are... | |||
Annealing / Heat Treating | Annealing is a heating and cooling operation, usually with a slow cooling cycle. Annealing may be used to remove stresses, induce softness, and alter ductility, toughness, electrical, magnetic, or other properties. | ||
Buffing / Polishing | Polishing, buffing, and belting processes are metal smoothing operations that change the surface appearance of the metal. These operations can be for aesthetic and/or functional purposes. | ||
Cut to Length | Supplier can cut roll formed material to customer specified lengths. | ||
End Forming | Supplier has capabilities to produce forms on the end of a tube, such as chamfers, flanges, end reduction, end expansion, doming or rounding, beading, and flaring. | ||
End Flattening | Supplier has capabilities to flatten or bend and flatten the end of the tube. Many flattening variations can be obtained. | ||
Machining | Supplier has machining capabilities. Machining is the removal of material through milling, turning, drilling, and other processes. | ||
Painting / Powder Coating | Supplier can provide painting to provide a protective and/or decorative coating. Powder coating is finishing technologies in which dry paint particles are electrostatic ally charged and applied to a smooth surface. Electrostatic attraction holds powder particles on the part surface until heat is added to flow the powder together and cure it. Parts must be electrically conductive. Although powder coating is most widely used on metal parts, recent technological developments have broadened the type of substrates to include glass, special plastics and wood. | ||
Plating / Coating | Applying a coating, or plating to the surface of a tube or pipe. Examples of plating and coating options include anodizing, galvanizing, zinc plating, copper plating, and nickel plating. | ||
Slotting & Notching | Supplier has capabilities to produce slots or notches in a tube or pipe. | ||
Piercing & Punching | Supplier has capabilities to punch or pierce holes in tube. The two main styles are dimple hole punching and mandrel hole punching. In dimple punching, a dimple is created in the tube during the punching operation. In mandrel punching, a mandrel is placed in the tube during punching to prevent the diameter geometry from being altered. | ||
Swaging | Swaging forms a tube through a rapid series of hammer blows. Swaging can be used to point, size, reduce, shape, taper, bond or form metal parts, hot or cold. It is an economical process that does not produce any chips, improves grain structure and produces a fine finish. | ||
Telescopic Tube | Supplier has capability to produce telescoping tubes, usually with a spring locking pin or other locking mechanism. | ||
Welding / Brazing | Supplier has capabilities to perform welding or brazing operations. | ||
Other | Other, unlisted manufacturing capabilities. | ||
Search Logic: | All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||
Materials
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Raw Material Form | |||
Your choices are... | |||
Tube | A hollow, cylindrically shaped object typically used for flow lines for fluids and gases in pneumatic, hydraulic, or process applications, or specialized uses such as medical or food processing. Tube is generally smaller and less rigid than pipe. | ||
Pipe | A hollow, cylindrically shaped object typically used fluid and solid transport hardware used in many applications and industries. Pipe is generally larger and more rigid than tube. | ||
Search Logic: | All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||
Cross Section | |||
Your choices are... | |||
Oval | Tube or pipe with an oval cross section. | ||
Round | Tube or pipe with a round cross section. | ||
Square / Rectangular | Tube or pipe with a square or rectangular cross section. | ||
Other | Other, unlisted cross section. | ||
Search Logic: | All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||
Outside Diameter / Width | The diameter of the tube or pipe to bend. | ||
Search Logic: | User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria. | ||
Materials | |||
Your choices are... | |||
Aluminum | A bluish silver-white malleable ductile light trivalent metallic element that has good electrical and thermal conductivity, high reflectivity, and resistance to oxidation. | ||
Brass | Brass comes with good strength, excellent high temperature ductility and reasonable cold ductility, good conductivity, excellent corrosion resistance, good bearing properties and low magnetic permeability. | ||
Carbon Steel | A commercial iron that contains carbon in any amount up to about 1.7 percent as an essential alloying constituent. It is malleable when under suitable conditions, and is distinguished from cast iron by its malleability and lower carbon content. | ||
Copper | Copper tubing may be cut and formed readily and is often used in gas or refrigerant applications. Copper is a common reddish metallic element that is ductile and malleable and is one of the best conductors of heat and electricity. | ||
Inconel® | Inconel® is a nickel-base alloy with chromium and iron. Inconel is a registered trademark of Special Metals Corporation. | ||
Nickel Alloy | Will vary per application, as nickel is a constituent of many alloys. | ||
Plastic | Any of numerous organic, synthetic, or processed materials that are mostly thermoplastic or thermosetting polymers of high molecular weight and that can be made into objects, films, or filaments. | ||
PVC | Polyvinyl Chloride (PVC) is a widely used material that has good flexibility, smooth surface, and nontoxic qualities. Some grades are used in food and chemical processes due to the inert nature of PVC. Brand names include: ACP® and Dural® (Alpha Gary), Geon® (Geon), Benvic® (Solvay), Flexalloy® (Teknor Apex). | ||
Stainless Steel | Stainless steel is chemical and corrosion resistant and can have relatively high pressure ratings. | ||
Superalloy | An alloy, usually based on nickel, cobalt or iron, developed for high temperature service where relatively severe mechanical stressing is encountered and where high surface stability is frequently required. | ||
Titanium | Titanium is a hard, lustrous, silvery, element that is relatively abundant in the Earth's crust. It is known for its lightness, strength, and corrosion resistance. For this reason it is used widely in the aerospace industry and the medical fields (e.g., replacement joints). When alloyed with other metals, especially steel, it adds strength and oxidation resistance. | ||
Other | Other, unlisted or proprietary material. | ||
Search Logic: | All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||
Industry Served
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Your choices are... | |||
General Purpose | Rated for general fluid transfer. Can be used in a variety of applications. | ||
Aerospace | Suitable for aerospace applications. | ||
Automotive | Use in automobiles, trucks, and other vehicles, or rated to automotive standards or specifications. | ||
Chemical (General) | Rated for use with general, non-caustic chemicals. | ||
Chemical (Corrosive / Solvent) | High degree of resistance to corrosive substances such as acids and solvents. | ||
Compressed Air | Rated for compressed air. | ||
Coolant | Designed for use with machine or process coolants, cutting fluid, etc. | ||
Cryogenic | Extreme low temperature applications. | ||
Food Processing | Designed and rated for use with food processing applications. | ||
High Temperature / Heating Fluids | Material and design suited for use at high ambient temperatures, high fluid temperatures, or for use with heating fluids. | ||
HVAC | Tubing or pipe for air conditioning, heating and other uses for the HVAC industry. | ||
Hydraulic Fluid | Designed for transport of hydraulic power fluid. | ||
Marine | Rated for marine / salt water applications. | ||
Medical / Pharmaceutical | For use with pharmaceutical chemicals or medical / surgical fluids. | ||
Oil / Fuel | Rated for use with petrochemicals such as engine oil, gasoline, diesel, and specialized fuels. | ||
Pipeline | Supplier can bend pipe for pipeline applications. | ||
Refrigerant | Suitable for use with refrigerants in cooling systems. | ||
Sanitary | Resistant to contaminants and fluid absorption. | ||
Slurry | Slurry is a mixture of solid particles and a liquid, usually water. Slurry tubing is rated to resist the abrasion associated with its transport. | ||
Building / Structural | Tube or pipe for building construction and other structural applications. | ||
Vacuum | Rated for air at less than atmospheric pressure. | ||
Water | Rated for water delivery (hot or cold). | ||
Other | Other unlisted, specialized, or proprietary application. | ||
Search Logic: | All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||
Services
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Services | |||
Your choices are... | |||
Assembly Services | Supplier services include assembly of components. | ||
CAD / CAM Support | Vendor has the computer technology to receive solid model files electronically and use those files for part creation. | ||
Design Assistance | Supplier can assist with concepts, manufacturing costs, manufacturing techniques and material considerations. Supplier may also be able to assist in upgrading or redesigning, re-evaluating or modernizing existing products to increase performance and/or reduce manufacturing costs. Some suppliers offer material sourcing and CAD modeling as well. | ||
Prototype | Supplier can create prototypes to lend substance to ideas or investigate true manufacturing costs. | ||
Low Volume Production | Supplier is capable of performing low volume production runs; typically means a production run time of less than one week. | ||
High Volume Production | Supplier is capable of performing high volume production runs; typically means a production run time of over one week. | ||
Just-In-Time Capability | Supplier has Just-In-Time manufacturing capability of parts in order to reduce need for inventory maintenance. | ||
Packaging / Shipping | Supplier provides packaging and shipping capabilities including bulk shipment to facility for further processing or final packaging and shipping of product or device directly to the individual end customer. | ||
Other | Other unlisted support of production service. | ||
Search Logic: | All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||
Location
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Your choices are... | |||
North America | This selection will only return companies located in the United States, Canada or Mexico. | ||
United States Only | This selection will return only companies located within the United States. | ||
Northeast US Only | This selection will return only companies located in the Northeast US; namely Connecticut, Maine, Massachusetts, New Hampshire, New Jersey, New York, Pennsylvania, Rhode Island and Vermont. | ||
Southern US Only | This selection will return only companies located in the Southern US; namely Alabama, Arkansas, Delaware, Florida, Georgia, Kentucky, Louisiana, Maryland, Mississippi, Missouri, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Virginia, Washington D.C., and West Virginia. | ||
Southwest US Only | This selection will return only companies located in the Southwest US; namely Arizona, California, Colorado, Nevada, New Mexico and Utah. | ||
Northwest US Only | This selection will return only companies located in the Northwest US; namely Idaho, Montana, Oregon, Washington and Wyoming. | ||
Midwest US Only | This selection will return only companies located in the Midwest US; namely Illinois, Indiana, Iowa, Kansas, Michigan, Minnesota, Nebraska, North Dakota, Ohio, South Dakota and Wisconsin. | ||
Canada Only | This selection will return only companies located in Canada. | ||
South / Central America Only | This selection will return only companies with facilities in South American countries such as Argentina, Brazil, Chile, or in Central American countries such as Costa Rica, Honduras, Panama, etc. | ||
South Asia Only | This selection will return only companies located in South Asia; namely India, Pakistan, Nepal, etc. | ||
Near East Only | This selection will return only companies located in the Near East; namely Egypt, Israel, Saudi Arabia, etc. | ||
Europe Only | This selection will return only companies located in Europe; namely Germany, Ireland, Italy, United Kingdom, etc. | ||
East Asia / Pacific Only | This selection will return only companies located in East Asia; namely China, Japan, Taiwan, etc. | ||
Other | Any unlisted country or region. | ||
Search Logic: | Products with the selected attribute will be returned as matches. Leaving or selecting "No Preference" will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||