From the depths of the ocean to the vast expanse of space, our foams are at the heart of critical defense systems. (read more)

Defense manufacturers choose General Plastics for our superior quality material, manufacturing capabilities and material certifications. For over 80 years, General Plastics has engineered, machined, and fabricated rigid foam and flexible foam materials to satisfy the physical property, flammability, and other demanding specifications of the defense industry. (read more)

GP's foam used as nozzle closure that protects a rocket's motor from environmental factors until ignition. Closure then breaks apart when motors are ignited. (read more)

FROM AIR FORCE ONE TO MISSILE SYSTEMS, WE SHAPE IDEAS INTO FLYAWAY AEROSPACE AND DEFENSE SOLUTIONS (read more)

Replace wood components with top-quality, Non-decaying lightweight polyurethane foam. (read more)

When it comes to choosing the right material, design engineers tend to focus primarily on the material properties and cost. Does it meet the specifications you need while still staying under budget? However, another very important criteria to consider is the “quality” of the supplier. What is their track record for on-time delivery, responsiveness, and problem-solving? (read more)

• Optimal substance used for noise reduction
• Very flexible and durable
• Ideal for a passenger cabin on aircrafts

• Foam calibration materials
• Artificial bone test media
• X-ray and diagnostic tables
• Diagnostic imaging beds
• Prosthetic blank material
• Core material for manufacturing composite prostheses
• Custom foam material for reconstructive applications and procedures

CLOSED-CELL POLYURETHANE FOAM THAT MEETS SPECIFIC DIELECTRIC CONSTANT AND LOSS TANGENT REQUIREMENTS (read more)

FR-4300 Benefits:

• Retains chemical and solvent-resistant properties under heat
• Accommodates low-cost heat-forming methods
• Bonds easily
• Accepts a variety of adhesives and coatings
• Machinable with standard high-speed cutting tools
• Cuts cleanly with wood-carving tools and water jets
• Non-abrasive

HOW DOES TOOLING IMPACT PRODUCT QUALITY, BUDGETS, AND TIMELINES? (read more)

Take advantage of the unique chemistry in General Plastics’ LAST-A-FOAM® for your door and window applications. Our rigid polyurethane foam has been proven to perform, providing you with material that is long-lasting, durable and satisfies the qualities needed for skilled craftsmanship. (read more)

INTERIOR AND EXTERIOR DOOR AND WINDOW MATERIALS
Take advantage of the unique chemistry in General Plastics’ LAST-A-FOAM® for your door and window applications.

APPLICATIONS:

• Window trims
• Insulated garage doors
• Insulated entry doors
• Interior doors
• Decorative feature for doors and windows

COMPOSITE CORE: FACTORS TO CONSIDER WHEN CHOOSING CORE MATERIAL FOR YOUR APPLICATION (read more)

CUSTOM RIGID MOLDED PARTS ACE COST, DELIVERY AND DETAIL REQUIREMENTS (read more)

LAST-A-FOAM^® RF-2200 is an advanced dielectric material for use in radomes, antennas and other radio frequency (RF) communication systems. (read more)

Factors one should consider when selecting the right composite core material. We’ll also specifically discuss application considerations, important processes and material compatibility elements. (read more)

Our wide range of products can be used in various construction applications such as thermal barrier with high-strength structural support for cold storage and industrial buildings. It may also be used as a core material with insulative properties for entry and garage doors and as an alternative material to wood for window trims. (read more)

HOW IT’S MADE: TRANSFORMING POLYURETHANE FOAM INTO PRODUCTION TOOLING (read more)

On the water, on the ice, or on the street, LAST-A-FOAM® is at the core of top performance. Its excellent strength-to-weight ratio and material properties make it superb in recreational applications. (read more)

POLYURETHANE FOAM CORE PROVIDES A COST-EFFECTIVE OPTION FOR ACP COMPOSITES’ SPECIALIZED MEDICAL POSITIONING TABLE (read more)

HOW IT’S MADE: TRANSFORMING POLYURETHANE FOAM INTO PRODUCTION TOOLING (read more)

Are the polyurethane foams you’re considering reliably consistent from sheet to sheet, batch to batch, and within each block? Are they easily finished with nearly any resin, paint or coating system? Will they repel water? Bond securely? Prevent the release of toxic fumes or chemical compounds? (read more)

A ONE-STOP SHOP FOR TURNING POLYURETHANE MATERIALS INTO A FINAL PRODUCT (read more)

APPLICATIONS:

• Window trims
• Insulated garage doors
• Insulated entry doors
• Interior doors
• Decorative feature for doors and windows

R-3300 Benefits:

• Four products for different density/depth performances
• Provides buoyancy with depths to 1,200 feet, uncoated
• Excellent compressive properties
• Easy to machine, coat, and paint
• Performs in freshwater or saltwater
• Available in big blocks and other custom sizes

Factors to Consider When Choosing Core Material for Your Application (read more)

A misconception is that molding is more expensive than machining. After decades of working with clients on a wide variety of complex applications, we have recommended cast molding for our foams, especially for high volume runs. (read more)

Learn more about our Flame-Retardant Last-A-Foam Polyurethane Foam Core.

For sandwich panel applications (read more)

LAST-A-FOAM® polyurethane foams offer the high strength-to-weight ratio needed for panel applications. It meets FST/OSU requirements for aerospace interiors and adheres well with PVC, PVF, fiberglass or wood veneers. (read more)

General Plastics’ Aerospace-Grade Core Materials and Built-to-Print Polyurethane Parts For the Business Aviation Industry (read more)

Dealing with Supply Chain Inefficiencies for Composite and Polyurethane Materials (read more)

“We’ve tried and tested every foam you can imagine, I’ve had foams catch on fire, some have even collapsed during processing,” said Justin Sparr, CEO of ACP Composites. “Other foams that could do the job, were over-priced or had too long of a lead. So, it would restrict us from carrying out our commitment to continuously meet our customers’ delivery an... (read more)

IDEAL APPLICATIONS AND REAL-WORLD EXAMPLES USING SOFT TOOLING (read more)

Tool and mold makers count on General Plastics for superior-quality LAST-A-FOAM® machinable foam, polyurethane molds, and pattern-to-tool capabilities. (read more)

We want to reduce the “engineering shadow,” in which assumptions and misconceptions made early on in the design process end up having a negative, hard-to-reverse impact on decisions later down the road. The key is to involve materials experts like General Plastics early on in the planning phase to potentially save a lot of time and waste. (read more)

Not only does General Plastics produce premier polyurethane foams, but we also machine, fabricate, and assemble finished components. (read more)

APPLICATIONS

• Flight-deck Padded Parts
• Food-Service Galleys
• Lavatories

GENERAL PLASTICS’ TOOLING BOARDS AND MACHINING SERVICES HELP POOL FEATURE MANUFACTURER MAKE A BIG SPLASH (read more)

General Plastics is a recognized center of excellence for flammability testing services. With proven expertise and FAA certified flammability testing facility, we are qualified to satisfy your requirements efficiently, conveniently and cost-effectively. Local access to FAA Designated Engineering Representatives (DERs) further streamlines flammability certification, saving you time and mo... (read more)

When it comes to tests related to qualification of product, time is always of the essence. Customers often require fast results and confirmation in order to move on to the next phase of their design or to get their product to market. (read more)

Your choice of tooling material can affect product quality, design production costs, and on-time project completion. Depending on your project requirements, it may be appropriate to use durable hard tooling for a long-lasting, high-volume program or cost-effective soft tooling for time-sensitive, short-run productions. (read more)

RECOGNIZED TESTING SERVICES BACKED BY 80 YEARS OF RIGOROUS QUALITY ASSURANCE (read more)

WHICH TOOLING OPTION IS BEST FOR RAPID PROTOTYPING? (read more)

If a project requires a particular service or equipment beyond our in-house capabilities, we tap a trusted, qualified corps of specialty subcontractors to fulfill that requirement and keep your job on track. The complex laminate parts you receive are backed by our stringent quality assurance program. (read more)

General Plastics fabricates and machines custom-molded parts (read more)

General Plastics Manufacturing Company supplies OEMs and Tier 1/Tier 2 companies with built-to-print flexible polyurethane products as well as aerospace-rigid foam core materials for aircraft interior cabin and flight deck. (read more)

Saving Time and Money with Production Services

Not only does General Plastics produce premier polyurethane foams, but we also machine, fabricate, and assemble finished components. It makes sense that the original manufacturer is the most knowledgeable about how to process its own materials. (read more)