Piping Materials Guide: Selection and Applications

5: THE BASIC MANUFACTURE OF SEAMLESS PIPE

5 THE BASIC MANUFACTURE OF SEAMLESS PIPE

The methods of manufacturing seamless steel pipe vary slightly from manufacturer to manufacturer, but these are the basic stages.

Cast Round Billets

High-quality rounds are required for seamless tubular products (see Figure 4.14).


Figure 4.14: Casting Process

Round Reheating

The rounds are cut to the required length and weighed prior to being reheated in a furnace (see Figure 4.15).


Figure 4.15: Round Reheating

Rotary Piercing Mill

The round billet is gripped by the rolls, which rotate and advance it into the piercer point, which creates a hole through its length (see Figure 4.16).


Figure 4.16: Rotary Piercing Mill (RPM)

Mandrel Pipe Mill

The pipe is rolled using several stands over a long, restrained mandrel (see Figure 4.17).


Figure 4.17: Mandrel Pipe Mill (MPM)

Shell Reheating

The MPM shell is transferred to a reheat facility, where it can be cropped and weighed prior to reheating (see Figure 4.18).


Figure 4.18: Shell Reheated in a Furnace

Stretch Reducing Mill

The reheated and descaled pipe is conveyed through a stretch reducing mill, which utilizes up to 24 stands to reduce the diameter to the required finished size (see Figure 4.19).


Figure 4.19: Stretch Reducing Mill

Cooling Bed

The pipe lengths are placed on cooling bed (see Figure 4.20).


Figure 4.20: Pipe on a Cooling Bed

Batch Saws

After cooling, batches of the as-rolled mother pipe are roller conveyed in parallel to carbide tipped batch saws for cropping into specified lengths (see Figure 4.21).


Figure 4.21: Batch...

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