Handbook of Batteries

Chapter 25: IRON ELECTRODE BATTERIES

John F. Jackovitz and Gary A. Bayles [*]

25.1 GENERAL CHARACTERISTICS

Iron electrodes have been used as anodes in rechargeable battery systems since the introduction of the nickel-iron rechargeable battery at the turn of the century by Junger in Europe and Edison in the United States.1 Even today the batteries are produced in a fashion similar to the original construction. New constructions have been developed which give better high-rate performance and have lower manufacturing costs. Today the nickel-iron battery is the most common rechargeable system using iron electrodes. Iron-silver batteries have been tested in special electronic applications, and iron/air batteries have shown promise as motive power systems. The characteristics of the iron battery systems are summarized in Tables 25.1 and 25.2.

TABLE 25.1: Iron Electrode Battery Systems
System Uses Advantages Disadvantages

Iron/nickel oxide (tubular)

Material handling vehicles, underground mining vehicles, miners lamps, railway cars and signal systems, emergency lighting

Physically almost indestructible

Not damaged by discharged stand

Long life, cycling or stand

Withstands electrical abuse: overcharge, overdischarged, short-circuiting

High self-discharge

Hydrogen evolution on charge and discharge

Low power density

Lower energy density than competitive systems

Poor low-temperature performance

Damaged by high temperatures

Higher cost than lead-acid

Low cell voltage

Iron/air

Motive power

Good energy density

Uses readily available materials

Low self-discharge

Low efficiency

Hydrogen evolution on charge

Poor low-temperature performance

Low cell voltage

Iron/silver oxide

Electronics

High energy density

High cycle life

High cost

Hydrogen evolution on charge

TABLE 25.2: System Characteristics
System Nominal voltage, V Specific energy...

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