Straightening Titanium Alloy Parts

Chapter 1: Causes and Prevention of Warpage

Aircraft have traditionally been made of aluminum with a small quantity of titanium alloy parts. Titanium alloys were traditionally used for parts such as aircraft landing gear. Today many additional parts are made of titanium alloys; hence, the emphasis on titanium part warpage and straightening problems. One of the primary uses of titanium parts is to support composite materials. Aluminum alloys in contact with composites fail from galvanic corrosion, but composites are compatible with titanium, hence no galvanic corrosion in these assemblies.

Large titanium alloy parts often warp beyond specified dimensions. A lot of time is expended writing up defects, deciding whether to scrap the part, finding some workaround solution going into the next step in the process, or attempting to straighten the part. These discrepancies are handled by written instructions on reject tags. Additional hours are required to replace or straighten the part, and schedules typically slide.

Purpose

The purpose of this chapter is to help curb the losses caused by warpage. Discussion focuses on ways of reducing warpage on large titanium alloy parts. The proposed solutions to warpage are not perfect because there is still much to learn in this area, but the solutions discussed are tried and proven in production, and are based on considerable research.

Coverage and Limitations

This chapter deals with warpage and emphasizes preventative measures that can be taken to eliminate or reduce warpage. Some programming sequences are discussed, but this book is not a primer on NC programming techniques, even though programming sequences...

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