Troubleshooting: A Technician's Guide, 2nd Edition

Chapter 8: Troubleshooting Scenarios

OVERVIEW

Mechanical systems

Process connections

Pneumatic systems

Electrical systems

Electronic systems

Valves

Calibration

Programmable electronic systems

Communication circuits

Transients

Software

Note

The troubleshooting scenarios in this chapter are drawn from actual experience. They are brief and may not apply to the specific equipment you will be working on. Also, they do not include safety precautions. Always follow company and industry safety procedures and standards.

8.1 MECHANICAL INSTRUMENTATION

8.1.1 Mechanical Field Recorder, EXAMPLE 1

PROBLEM: Pressure recorder chart reading zero.

ACTION

RESULT

1. Examine chart.

Chart indicates reading went to zero suddenly.

2. Remove chart and cover.

Examine instrument. Mechanical linkage between bellows and recorder pen arm has come loose.

3. Reinstall, then check calibration.

Problem solved.

8.1.2 Mechanical Field Recorder, EXAMPLE 2

PROBLEM: Pressure recorder chart reading incorrectly.

ACTION

RESULT

1. Examine chart.

Examination indicates nothing unusual.

2. Remove chart and cover, then simulate signal to input bellows.

At the high end, the recorder is off by about 10%.

3. Examine linkage arm between bellows and pen arm.

Looks slightly bent, probably due to an overpressure event.

4. Replace link, reinstall, and test.

Problem solved.

8.1.3 Mechanical Field Recorder, EXAMPLE 3

PROBLEM: Pressure recorder chart did not read properly.

ACTION

RESULT

1. Examine chart.

Chart is not turning.

2. Remove chart and cover to examine chart motor.

Motor not wound following last chart replacement.

3. Wind motor.

Problem solved.

8.2 PROCESS CONNECTIONS

8.2.1 Pressure Transmitter, EXAMPLE 1

PROBLEM: Pressure transmitter is not reading correctly.

ACTION

RESULT

1. Check recorder...

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