Help with Threading Inserts specifications:
Geometry Specifications
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| I.C. (Inscribed Circle): | Insert size is generally categorized by the Inscribed Circle (I.C.), or the diameter of the circle that fits entirely within the insert geometry. This is used for most indexable inserts, except for rectangular and some parallelogram inserts, where length and width are used. | ||
| Search Logic: | User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria. | ||
| Thickness: | |||
| Search Logic: | User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria. | ||
| Radius (if applicable): | Dimension of the radius on the cutter tips, if applicable. | ||
| Search Logic: | User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria. | ||
| Geometry: | |||
| Your choices are... | |||
| Circular | Round or circular inserts are used in applications such as button mills or in radius groove turning. Some types are adjustable to employ unused edge portions once part of the edge is worn. | ||
| Diamond | Four-sided insert with two acute angles used for material removal. | ||
| Triangle | Inserts with a triangular shape; three equal sides and three tips with included angles of 60°. | ||
| Trigon | Three-cornered insert resembling a triangle, but with a modified triangular shape, such as bowed sides or intermediate angles on the sides, to allow for higher included angles at the tips. | ||
| Square | Cutting tips are square with four equal sides. | ||
| Rectangular | Four sides, two of which are longer than the other two. These inserts are often used for grooving, etc., where the short sides contain the actual cutting edge. | ||
| Rhombic / Parallelogram | Four-sided, with an angle on the sides for cutting point clearance. | ||
| Pentagon | Insert with five equal sides and angles. | ||
| Hex | Six equal sides. | ||
| Octagon | Eight-sided insert, typically indexable. | ||
| Ball Nose Mill | Inserts with a hemispheric "ball nose" whose radius is one half of the cutter diameter; useful for machining female semicircles, grooves or radii. | ||
| Radius Tip Mill | Straight inserts with ground radius on tips, typically for use on milling cutters. | ||
| Chamfer Tip Mill | Insert side or ends contain an angled section on tip to produce an angled cut or a chamfered edge on the workpiece. Typically attached to milling cutter holders. | ||
| Dogbone | Two-edged insert with a narrow mounting center and, as the name implies, a broader cutting feature on both ends. Often used for grooving. | ||
| Other | Other unlisted or specialized tip geometry. | ||
| Search Logic: | All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||
| Tip Included Angle | |||
| Your choices are... | |||
| 35° | |||
| 50° | |||
| 55° | |||
| 60° | |||
| 75° | |||
| 80° | |||
| 85° | |||
| 90° | |||
| 108° | Typical for pentagon inserts. | ||
| 120° | Typical for hexagonal inserts. | ||
| 135° | Typical for octagonal inserts. | ||
| Other | Other unlisted tip angle. | ||
| Search Logic: | All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||
| Features | |||
| Your choices are... | |||
| Unground | Insert blank or semi-finished blank where the final radius, rake and relief angles, etc., have not been ground. | ||
| Indexable | Insert may be indexed or turned to present a fresh cutting edge after one is worn. Indexable inserts can typically be indexed without removing the tool holder. | ||
| Chipbreaker | Notches, grooves, or other edge or surface geometry to facilitate cutting chip clearance and removal. | ||
| Dished | Insert face is "dished," or has a recessed or radiused face. This can allow for higher rake angles. | ||
| Search Logic: | All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||
| Insert Attachment | |||
| Your choices are... | |||
| Screw-on | Insert has a hole for screw attachment to the tool holder. | ||
| No Hole | No center hole for screw attachment. The insert is attached via clamping, brazing, etc. | ||
| Search Logic: | All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||
Material & Coating
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| Insert Material | |||
| Your choices are... | |||
| Carbide | Carbide grades are much harder than high-speed steel, and therefore last longer and wear less. Several coatings are available to lengthen cutter life. | ||
| Micrograin Carbide | Micrograin carbide exhibits a small grain size that enables grinding to a very fine edge; often used for finish cutting where surface finish is a consideration. | ||
| CBN | Cubic Boron Nitride (CBN) is a synthetic abrasive. It is used in grinding wheels and as a tool material with very good abrasion resistance. | ||
| Ceramic | Many grades of ceramic are used in the manufacture of cutting tools; ceramic grades are characterized by good wear and abrasion resistance, nonconductivity, and good thermal properties. | ||
| Cermet | Ceramic - metal composite in which ceramic powder in bonded with metal. Good thermal characteristics prevent the work or chips from bonding to the insert surface. | ||
| Cobalt | Cobalt steel tools are somewhat harder than high-speed steel and are often used for milling stainless steel and other alloys. | ||
| Diamond / PCD | Industrial diamond grades such as polycrystalline diamond (PCD) are used for very long life, and sometimes for special applications such as very high-speed cutting. | ||
| High Speed Steel | Cost-efficient cutter material, used for general application metal machining. | ||
| Silicon Nitride | Ceramic grade noted for its good shock resistance and thermal characteristics. It is often used for roughing operations, and other process such as scale removal, interrupted cutting, etc. | ||
| Other | Other unlisted or specialized cutter material. | ||
| Search Logic: | All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||
| Coating | |||
| Your choices are... | |||
| None | Uncoated cutting edges. | ||
| Coated | Drill has a coating to assist in cutting lubricity and/or add abrasion resistance for longer tool life. | ||
| TiN | Titanium Nitride. Widely used general-purpose tool coating, used in most cutting operations. Good adhesion and low friction; typically pale gold in color. | ||
| TiCN | Titanium Carbonitride. Good hardness and smoothness, often used on drills and reamers for castings and nonferrous materials. Often bluish gray in color. | ||
| TiAlN | Titanium Aluminum Nitride. This coating actually forms an oxide-like layer on the tool substrate. Typically used in high-speed or high heat dry-cutting operations; bronze in appearance. | ||
| AlTiN | Aluminum Titanium Nitride. Variation of TiAlN with increased hardness and abrasion resistance. Dark gray or black in color. | ||
| Al2O3 | Aluminum Oxide. Applications include high-speed cutting or turning of abrasive materials such as ductile irons. Also used as an additive for other coatings, due to its abrasion and temperature resistance. Depending on its grade, it can range from gold to black in appearance. | ||
| CrN | Chromium Nitride. Good corrosion and oxidation resistance. Used for plastics processing and cutting. Low friction also makes it useful for drawing, forming, and extruding tools. | ||
| ZrN | Zirconium Nitride. Typically used on nonferrous materials such as aluminum, brass, nickel alloys, plastics, etc., but can have applications for some iron and stainless steel grades. Good abrasion resistance and lubricity; pale gold in appearance. | ||
| Diamond / DLC | Thin diamond films are applied to cutters to increase life and abrasion resistance. Synthetic coatings similar to diamond films are sometimes referred to as diamond-like coatings (DLC). | ||
| Other | Other unlisted, specialized, or proprietary coating. | ||
| Search Logic: | All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. | ||