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Custom Products

Zeus offers custom manufacturing for these products:

Electrical Insulation and Dielectric Materials

Insulate with PEEK Performance

Designed specifically for use in challenging environments, PEEK insulated wire provides superior abrasion resistance and has the ability to withstand intense pressures and exposure to caustic fluids. (read more)

Fibers and Filaments

Supporting Rapid Recovery with Stronger Sutures

Zeus offers customized, flexible, adaptable, and stronger sutures and monofilament products, which are designed to obtain better closure, minimize the immune response, and promote optimal tissue attachment for swift patient healing. (read more)

Performance & Versatility

Available as a braided sleeve or expandable over-braid, Zeus drawn fiber provides the performance and versatility to fit almost any application. (read more)

Maintain PEEK Performance in Harsh Environments

PEEK reinforced optical fiber enables performance in harsh environments with our 100% PEEK secondary coating, which maintains strain transfer and optical properties while being free of compression-induced attenuation. (read more)

Medical Tubing

The Next Evolution in Bioresorbable Device Designs

With a combination of unmatched sizing, uniform wall thickness, and tailored absorption profiles, Absorv™ XSE oriented tubing is evolving BRS applications and giving designers more efficient and predictable options for replacing metallic stents in a wider variety of procedures. (read more)

Shaping Innovation with Porous Membranes & Ribbons

Advanced extrusion and expert processing enable Zeus to produce extremely thin membranes and thicker calendared ribbons. These customized products promote sophisticated medical innovation where ultra-thin membranes or thicker calendared ribbons are a must. (read more)

Extending the Possibilities of Porous Tubing

When medical designs require ultra-thin walls, tailored porosity, and maximum flexibility, Aeos™ ePTFE tubing helps you realize your goal. (read more)

Safer, Stronger, More Responsive Designs

Reinforced polyimide tubing helps medical device engineers optimize their catheter designs and fine-tune key performance characteristics, paving the way for improved procedural outcomes and increased patient safety. (read more)

Thinnest PTFE Liners Yet

Available in free-extruded and over-wire configurations, StreamLiner™ Series represents a new class of precision liners that open up new pathways for advanced catheter designs. (read more)

Minimize Profile, Maximize Performance

With industry-leading sizing, tight tolerances, and high performance properties, PTFE Sub-LiteWall® liners are an ideal choice for a wide variety of advanced vascular catheter designs. (read more)

Steerable Catheters, Simplified

As a single, process-ready extrusion, PTFE Sub-Lite-Wall® multi-lumen tubing helps simplify steerable catheter construction, reduce manufacturing steps, and improve yields. (read more)

A Bond You Can Count On

By improving jacket-to-liner bond strength, Tie Layer helps to improve patient safety, enhance catheter performance, and reduce manufacturing costs. (read more)

Plastic Tubing

Melt-Processable PTFE Alternative

As a melt-processable alternative to PTFE, FEP tubing can be extruded in long continous lengths and has many distinct advantages over PTFE, allowing it go where PTFE tubing cannot. (read more)

High Strength-to-Weight Ratio

With one of the highest strength-to-weight ratios of any thermoplastic, PEEK tubing can be used in a variety of applications as an alternative to other materials, including fluoropolymers, polyimide, and various metals. (read more)

Innovative Without the Red Tape

Zeus PI tubing products help you adhere to REACH and EU MDR guidelines regarding SVHC/CMR restricted substances. When enhanced lubricity is required, PI Glide™, a PT/PTFE composite, provides up to 25% lower coefficient of friction over standard PI. (read more)

PFA & HP PFA Tubing

Combining many of the best traits of PTFE and FEP, PFA and high-purity PFA tubing is an ideal choice for advanced applications across a wide variety of industries. (read more)

Leading PTFE Specialists

As the world's leading extruder of PTFE, our vast portfolio of high-performance PTFE tubing products are the ideal choice for advance applications across a wide variety of industies. (read more)

Optimize Your Finished Product

Zeus offers a wide variety of value-add services for advanced applications. From flaring and flanging to etching, pad printing, and more, our value-add services allow us to optimize extrusions to your precise needs. (read more)

Polymer and Plastic Composites

Low-Profile, Lower Temperature Encapsulation

Bioweb™ provides an efficient adhesion platform for stents and scaffolds, enabling low-profile encapsulation without sutures at a much lower temperature (266 F° / 130 °C) than traditional ePTFE coverings (572 °F / 300 °C) for a wider variety of encapsulation possibilities. (read more)

Shrink Tubing

PTFE/FEP Bilayer Heat Shrink

With an outer layer of PTFE and an inner layer of FEP, Dual-Shrink™ provides superior encapsulation and protection for critical components. (read more)

FEP 1.3:1, 1.6:1, & 2:1 Heat Shrink

Available in shrink ratios up to 2:1, Zeus FEP heat shrink protects critical components from extreme heat, corrosion, shock, moisture, and other environmental conditions. (read more)

Catheter Construction...Simplified

With a simple linear tear, FluoroPEELZ® peelable heat shrink helps increase yields, improve safety, and simplify catheter construction. (read more)

FEP/EFEP Bilayer Heat Shrink

Developed with temperature-sensitive electronics in mind, Low-Temp Dual-Shrink™ bridges the gap between commodity, adhesive-lined heat shrinks and standard Dual-Shrink™ (read more)

Heat-Shrinkable PEEK Tubing

PEEKshrink™, the world’s first heat-shrinkable PEEK tubing, is ideally suited for challenging environments, providing a "shrink-to-fit" layer of protection for critical components. (read more)

PTFE 2:1 & 4:1 Heat Shrink

Available in shrink ratios up to 4:1, Zeus PTFE heat shrink protects critical components from extreme heat, corrosion, shock, moisture, and other environmental conditions. (read more)

Super-Thin-Walled Heat Shrink

With wall thicknesses of 0.005″ and below, Sub-Lite-Wall® heat shrink fills a critical need for applications that require thin-walled, high-performance protection. (read more)

Zeus is also listed in these categories:
  • Magnet Wire
  • Protective Sleeving
  • Tubing