Process control systems, a.k.a. specialty process controllers are CUSTOMIZED process control systems that combine Sterling Systems & Controls, Inc. unique process knowledge, expertise in mechanical process equipment, electrical controls and the ability to customize an automation and control system using state-of-the-art standard automation technology, combined with customized application software development unique for each process control requirement.

Sterling Systems & Controls, Inc. specializes in customized process control and automation systems for the following within the various process industries:

• Receiving of raw materials (RM)
• Transfer or movement of RM within the manufacturing facility (Conveying)
• Batching
• Micro/Minor Ingredient Batching
• Mixing/Blending
• Bulk Bag Unloading and Dispensing
• Dry and Liquid material handling
• Truck/rail filling and unloading
• Pellet mill
• Agglomeration
• Particle Reduction (Classifiers, Grinders)
• Complete Plant automation

Sterling Systems & Controls, Inc. provides software development, configuration, and programming services in-house CUSTOM designed to meet specific process control requirements. Our engineering staff has many years of hands-on experience working directly with process equipment operators, maintenance, and supervisors in a variety of manufacturing disciplines and a variety of automation platforms.

Our customized process control systems can be from large distributed control systems containing supervisory databases and ERP/MES/MOM integration, to machine level HMI and PLC programming. We have the experience and expertise to address your automation programming needs.

Automation process control software is custom developed with Ease-Of-Use at the core and real-world flexibility to adapt to quickly changing production needs and unexpected equipment situations, all of which combines to support our number one priority of keeping you informed and helping to keep your process running at its best!

By following common standards and utilizing industry accepted technologies, such as Microsoft Windows, SQL Server, Rockwell Automation FactoryTalk, Microsoft .NET technologies, and RSLogix, you can be assured that your customized process control software system will be top notch quality, dependable, and supported for many years to come.

What’s more, since Sterling Systems & Controls follows a strict internal design and review policy as well as utilizes and maintains a high quality library of tried-and-field-tested “building blocks” of code, you can rest assured that even if your main point-of-contact engineer is not available, any one of our trained engineering staff will still be able to help at any time you need assistance. Software that is flexible, easy to use, top quality, and well supported…..that really is a perfect fit!

Sterling Systems & Controls, Inc. offers in-house control panel and motor starter panel engineering and fabrication. Customized control panels designed for specific applications on a single or multiple production bases. We offer services for OEM and end users alike.