Formulas and Calculations for Drilling, Production and Workover: All the Formulas You Need to Solve Drilling and Production Problems, Second Edition

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Maximum anticipated surface pressure

Two methods are commonly used to determine maximum anticipated surface pressure:

Method 1: Use when assuming the maximum formation pressure is from TD:

Step 1

Determine maximum formation pressure (FPmax):


Step 2

Assuming 100% of the mud is blown out of the hole, determine the hydrostatic pressure in the wellbore:

Note

70% to 80% of mud being blown out is sometimes used instead of 100%.


Step 3

Determine maximum anticipated surface pressure (MASP):


  • Example: Proposed total depth = 12,000 ft

  • Maximum mud weight to be used in drilling well = 12.0 ppg

  • Safety factor = 4.0ppg

  • Gas gradient = 0.12psi/ft

Assume that 100% of mud is blown out of well.

Step 1

  • FPmax = (12.0 + 4.0) 0.052 12,000 ft

  • FPmax = 9984psi

Step 2

  • HPgas = 0.12 12,000ft

  • HPgas = 1440psi

Step 3

  • MASP = 9984 ? 1440

  • MASP = 8544psi

Method 2: Use when assuming the maximum pressure in the wellbore is attained when the formation at the shoe fractures:

Step 1

Determine fracture pressure, psi:


Note

A safety factor is added to ensure the formation fractures before BOP pressure rating is exceeded.

Step 2

Determine the hydrostatic pressure of gas in the wellbore (HPgas):


Step 3

Determine the maximum anticipated surface pressure (MASP), psi:

  • Example: Proposed casing setting depth = 4000 ft

  • Estimated fracture gradient = 14.2 ppg

  • Safety factor = 1.0 ppg

  • Gas gradient = 0.12 psi/ft

Assume 100% of mud is blown out of the...

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