Surface Production Operations: Design of Oil Handling Systems and Facilities, Volume One, Third Edition

System Description

Table 9-2 lists the various methods employed in produced water treating systems and the types of equipment that employ each method. Figure 9-4 shows a typical produced water treating system configuration. Produced water will always have some form of primary treating prior to disposal. This system could take the form of a skim tank, skim vessel, CPI, cross-flow separator, or gas flotation unit. Other than the gas flotation unit, all of these devices employ gravity separation techniques. Depending upon the severity of the treating problem, secondary treatment may be required. Secondary treatment could utilize a CPI, a cross-flow separator, or a gas flotation unit. Liquid-liquid hydrocyclones or centrifuges are often used either in a single stage or with an upstream or downstream skim vessel or flotation unit.

Table 9-2: Produced Water Treating Equipment

Method

Equipment Type

Approximate Minimurr Drop Size Removal Capacities (Microns)

Gravity separation

Skimmer tanks and vessels

API separators

100 150

Disposal piles

Skim piles

Plate coalescence

Parallel plate interceptors

Corrugated plate interceptors

30 50

Cross-flow separators

Mixed-flow separators

Enhanced coalescence

Precipitators

Filters/coalesces

10 15

Free-flow turbulent coalesces

Gas flotation

Dissolved gas

Hydraulic dispersed gas

10 20

Mechanical dispersed gas

Enhanced gravity separation

Hydrocyclones

15 30

Centrifuges

Filtration

Multimedia membrane

1+


Figure 9-4: Typical produced water treating system.

Offshore, produced water can be piped directly overboard after treating, or it can be routed through a disposal pile or a skim pile. Water from the deck drains must be treated for...

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