BackStreet Lean: Solutions for the Job Shop, Plant Edition

Phase 2: Summary

Phase 2: Summary

In Phase 2, more people from the organization become involved in Lean initiatives and practice applying Lean concepts and tools to the unique needs of the organization.

Terms to review include:

Family

Cell

External Set-Up Operations

Value Stream Map

Standardization

Cellular Flow

Kaizen Event

Standard Work Combination Table

Eliminate

Heijunka/Leveling

Set-Up Reduction Process

Kanban

Internal Set-Up

Operations

Call to Action

Use the blank Call to Action form on the accompanying page (blank copies are available electronically) and create a list of activities for working with Lean tools and practices within the organization (see Fig. 14 Section 2 Sample Call to Action).


Figure 14: Sample Call to Action Form Phase 2

Directions:

  1. Review the Reality Check section, including the directions and your personal notes, from each Lean Action in Section 2.

  2. Start generating a list of ideas for activities.

  3. For each activity, identify who is responsible, a start date and completion date, or training, and tools required.

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