HF Filter Design and Computer Simulation

3.9: Magnetic-Core Materials

3.9 Magnetic-Core Materials

Materials with a permeability greater than one concentrate magnetic fields and increase flux linkage, therefore increasing inductance for a given inductor size. Silicon-steel and nickel-iron alloys with permeabilities up to 100,000 are available. However, as the frequency is increased, eddy currents induced in the material introduce significant losses. To reduce eddy-current losses, the core is subdivided by winding tape as thin as a thousandth of an inch or less. Even so, above about 1 MHz, eddy-current losses become prohibitive. At higher frequencies, a more successful strategy for preventing eddy-currents is to form cores by pressing together magnetic-material powders in an insulating binder. Representative commercial core materials for high-frequency use, their permeability relative to air, ? r, and useful operating frequency range are given in Table 3-4.

Table 3-4: Representative list of commercial powdered-iron and ferrite high-frequency magnetic core materials for relative permeability from 1 (phenolic) through 2500.

? r

Amidon

Fair-Rite

Ferrox-cube

Indiana General

Magnetics

Micro-metals

Stack-pole

1

#0

4

#12, #17

6

#10

7.5

C/14A

8.5

#6

9

#4, #7

10

#2

12.5

C/14

16

Q3

20

#68

#1

25

#15

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