The Little Black Book of Maintenance Excellence

Chapter 12: Precision Maintenance

Arriving at one point may be the starting point for another.
John Dewey

Overview

To begin this chapter, think about the engine in your car. Think about the pistons, the cylinders, the valves, the camshaft, the crankshaft, and the bearings. Think about all these things as you are traveling down the highway at 75 miles per hour at night, in a blizzard, with your family in the car. Think about how precisely things need to fit together and how much you depend on the reliability of your engine. Think about the attention and care that was given when the engine was originally assembled.

Now assume that you own a car that was used when you purchased it. Further assume that the engine had been rebuilt sometime while the prior owner had it. Now think about the attention and care that the engine was given when it was being rebuilt.

Compare the mental image you had of the first assembly of a new engine with the image you have of the engine being rebuilt. What were the differences, or do you believe that both procedures were substantially the same?

  • Were the bearings replaced?

  • How were they fitted to the shaft?

  • Were the pistons replaced?

  • How were the replacement pistons chosen?

  • Was any effort made to ensure that the pistons were balanced?

  • How much wear was present on the surfaces of the camshaft?

  • Were the valves worn?

  • What was the condition of the valve springs?

For that matter, what did the...

UNLIMITED FREE
ACCESS
TO THE WORLD'S BEST IDEAS

SUBMIT
Already a GlobalSpec user? Log in.

This is embarrasing...

An error occurred while processing the form. Please try again in a few minutes.

Customize Your GlobalSpec Experience

Category: Mud Pumps
Finish!
Privacy Policy

This is embarrasing...

An error occurred while processing the form. Please try again in a few minutes.