Machinability of Powder Metallurgy Steels

Chapter 9: Appendix

9.1 RELATIONSHIP BETWEEN HARDNESS VALUES DETERMINED BY VICKERS AND ROCKWELL METHODS


Figure 9.1: Relationship between HRB and HV hardness in wrought steels (according to standard DIN 50 150) and PM steels. (Apparent hardness HRB and HV values of PM steels of various densities and compositions as measured by the authors).

Figure 9.2: Relationship between HV, HRA and HRC hardness values for hard PM steels [356].

9.2 CHEMICAL COMPOSITION AND DESIGNATION OF POWDER METALLURGY STEELS

In the following the chemical composition and designation of powder metallurgy steels are listed according to MPIF Standard 35, 2000 Edition [296]. (In brackets the designations after DIN 30 910 are given where appropriate; 'X' represents the letter indicating the density, i.e. C, D, E).

Table 9.1: Iron and Carbon Steel - Chemical Composition [mass %]

Material Designation

Fe

C

Element

F-0000 (Sint-X 00)

97.7

0.0

min.

100.0

0.3

max.

F-0005 (Sint-X 01)

97.4

0.3

min.

99.7

0.6

max.

F-0008

97.1

0.6

min.

99.4

0.9

max.

Application: Unalloyed PM iron (F-0000) materials are typically used for lightly loaded structural applications and also for structural parts requiring self-lubrication when strength is not critical. At high densities, unalloyed iron is used for soft magnetic applications.

PM carbon (F-0005) materials are used primarily where moderate strength and hardness combined with machinability (drilling, tapping, lathe turning, milling, etc.) are desired.

PM steels with higher carbon content (F-0008) are used when loading is moderate. F-0008 is more difficulty to machine than F-0005. F-0008 and F-0005 materials may be heat...

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