Standard Handbook for Civil Engineers, Fifth Edition

Don S.Wolford
Consulting Engineer
Middletown, Ohio
Wei-Wen Yu
University of Missouri-Rolla
Rolla, Missouri
The introduction of sheet rolling mills in England in 1784 by Henry Cort led to the first cold-formed-steel structural application, light-gage corrugated steel sheets for building sheathing. Continuous hot-rolling mills, developed in America in 1923 by John Tytus, led to the present fabricating industry based on coiled strip steel. This is now available in widths up to 90 in and in coil weights up to 40 tons, hot- or cold-rolled.
Formable, weldable, flat-rolled steel is available in a variety of strengths and in black, galvanized, or aluminum-coated. Thus, fabricators can choose from an assortment of raw materials for producing cold-formed-steel products. (In cold forming, bending operations are done at room temperature.) Large quantities of cold-formed sections are most economically produced on multistand roll-forming machines from slit coils of strip steel. Small quantities can still be produced to advantage in presses and bending brakes from sheared blanks of sheet and strip steel. Innumerable cold-formed-steel products are now made for building, drainage, road, and construction uses. Design and application of such lightweight-steel products are the principal concern of this section.
Cold-formed shapes are relatively thin sections made by bending sheet or strip steel in roll-forming machines, press brakes, or bending brakes. Because of the relative ease and simplicity of the bending operation and the comparatively low cost of forming rolls and dies, the cold-forming process also lends itself well to the...