Valve Handbook, Second Edition

Chapter 5: Manual Operators and Actuators

5.1 Introduction to Manual Operators and Actuators

5.1.1 Purpose of Manual Operators and Actuators

With most valves, some mechanical device or external system must be devised to open or close the valve, or to change the position of the valve if it is to be used in throttling service. Manual operators, actuators, and actuation systems are those mechanisms that are installed on valves to allow this action to take place.

5.1.2 Definition of Manual Operators

A manual operator is any device that requires the presence of a human being to provide the energy to operate the valve, as well as to determine the proper action (open, closed, or a throttling position). Manual operators require some type of a mechanical device that allows the human being to easily transfer muscle strength to mechanical force inside the valve, usually through a handwheel or lever that provides mechanical leverage. Since the beginning of process industry, manual operators have been in use and are very commonplace, although over the past three decades, their use has declined somewhat in favor of automatic control actuators. The reason is simply the cost as well as imperfections of the human operator. A human being must be dispatched to the valve with a manual operator and complete the action on the valve. With simple on off control, this action may be adequate. However, with the accuracy required in today s process systems, the human operator may not be fast enough to reach a valve or stroke it when an action is...

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